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Wear Behavior (wear + behavior)
Selected AbstractsUnlubricated Wear Behavior of Ce-TZP/ Al2O3 Nanocomposites Against Bearing Steel,ADVANCED ENGINEERING MATERIALS, Issue 3 2005G. Yang Unlubricated friction and wear tests of Ce-TZP/Al2O3 nanocomposites against bearing steel were performed. In order to elucidate the wear mecahnism, the morphological investigation and phase structural analysis of worn surfaces were carried out by X-ray diffractometer and scanning electron microscope. Additionally, three kinds of wear mechanisms such as plastic deformation, adhesive wear and brittle fracture have been revealed. [source] The Relationship Between Multiple Scratch Tests and Wear Behavior of Hot-Pressed Silicon Nitride Ceramics with Various Rare-Earth Additive SystemsJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 1 2008Hideki Hyuga The wear behavior of Si3N4 ceramics sintered with various rare earth additives was studied for nonlubricated sliding under different conditions, and scratch tests carried out in an attempt to correlate the wear behavior. When multiple scratch testing is used the results can be used to indicate the initial wear behavior under fracture-dominated wear of the materials. The additive system used in the sintering of the Si3N4 ceramics affected the specific wear rate under nonlubricated sliding conditions, and under high load conditions, where fracture is dominant, the specific wear rate was shown to increase in samples sintered with lutetium as a consequence of a strong bonding strength between the grains and grain boundary resulting in a higher degree of brittle fracture. [source] Combined Wear Behavior and Long-Term Implant-Bone Fixation of Total Knee Replacement: A Novel In Vitro Set-upARTIFICIAL ORGANS, Issue 5 2010Michele Spinelli Abstract The success of a total knee replacement (TKR) strongly depends on the prosthetic design; this includes on one hand the best choice of the bearing materials to minimize wear, on the other hand a good orientation of the prosthetic components with respect to the loading directions. The aim of this study was to investigate the feasibility of a new experimental setup combining two fundamental aspects for the long-term success of knee implants: wear and micromotions. A novel procedure was used to simulate working conditions as close as possible to in vivo ones and to measure implant-bone micromotion, by means of fixing the femoral component of the prosthesis to the distal part of a synthetic femur to be tested through a knee simulator. Gravimetric wear of the tibial specimens was assessed at regular intervals. Implant-bone inducible micromotions and permanent migrations were measured at three locations throughout the test. Wear patterns on tibial specimens were characterized through a standardized protocol based on digital image analysis; fatigue damage in the cement was quantified. Some initial conditioning was noticed both in the wear process and microcracking distribution within the cement mantle. Similarity in wear tracks observed on tibial inserts and other retrieval studies, coupled with clinically consistent migration patterns for TKR, supports the efficacy of the new in vitro method presented. [source] Quantitative Chemical Mapping of Relevant Trace Elements at Biomaterials/Biological Media Interfaces by Ion Beam MethodsADVANCED ENGINEERING MATERIALS, Issue 7 2010Edouard Jallot The definition of biomaterial as proposed by the European Society for Biomaterials in 1986 puts forward the overall importance of the notion of contact between the biomaterial and biological medium (cell, tissue, fluid,,). The underlying concept of biocompatibility makes the interface between biomaterial and biological medium a privileged zone of interest. In this paper, we would like to give an exhaustive view of how ion beams techniques can contribute to a better understanding of such interface taking several examples dealing with bone tissue substitution. After a short presentation of ion beams techniques the paper will focus on PIXE/RBS spectroscopies and will give the basics of these coupled technique. Three examples will then be presented to illustrate the interest of these techniques to study biomaterials/biological interactions. The first example deals with metallic alloys based joint prostheses. The ionic release from the prosthesis and the wear behavior of total knee prostheses will be presented. In the last two examples, bioactive materials will be studied. The common characteristic of bioactive ceramics is the kinetic modification of their surface upon interaction which is ideally monitored by PIXE chemical mapping. The second example will review the benefit of using PIXE/RBS technique to study the effect of doping of bioactive glasses on the very first steps involved in the bioactivity mechanisms like dissolution, ionic release, and biomineralization onto the surface of the glasses. Finally, protein delivery systems based upon mesoporous hydroxyapatites will be studied. Chemical mapping allowing the quantitative determination of protein distribution inside the HAp grains will be presented for the first time. [source] Microstructure and Mechanical Performance of Brand-New Al0.3CrFe1.5MnNi0.5 High-Entropy Alloys,ADVANCED ENGINEERING MATERIALS, Issue 10 2009Wei-Yeh Tang The microstructure, hardening behavior, and adhesive wear behavior of Al0.3CrFe1.5MnNi0.5 high-entropy alloys were investigated. All alloys exhibit superior adhesive wear resistance to cast iron FC-300, bearing steel SUJ-2, and hot-mold steel SKD-61. The superior wear resistance of the alloys is attributable to the formation of , phase during the furnace cooling from the homogenization at 1100 °C or the in situ formation of the ,phase induced by the high interface temperature and severe plastic deformation during wear sliding. [source] Influence of solid lubricant reinforcement on wear behavior of Kevlar fabric compositesJOURNAL OF APPLIED POLYMER SCIENCE, Issue 3 2008Fang Guo Abstract The friction and wear behavior of Kevlar fabric composites reinforced by PTFE or graphite powders was investigated using a Xuanwu-III friction and wear tester at dry sliding condition, with the unfilled Kevlar fabric composite as a reference. The worn surfaces were analyzed by means of scanning electron microscope, and X-ray photoelectron spectroscopy. It was found that PTFE or graphite as fillers could significantly improve the tribological behavior of the Kevlar fabric composites, and the Kevlar fabric composites filled with 20% PTFE exhibited the best antiwear and antifriction ability among all evaluated cases. The transfer films established with two lubricants in sliding wear of composites against metallic counterparts made contributions to reducing friction coefficient and wear rate of Kevlar fabric composites. In particular, FeF2 generated in the sliding of Kevlar fabric composites filled with PTFE against counterpart pin improved the bonding strength between the transfer film and counterpart surface, which accounted for the lowest friction coefficient and wear rate of the Kevlar fabric composites filled with PTFE measured in the testing. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008. [source] Effect of crosslinking, remelting, and aging on UHMWPE damage in a linear experimental wear modelJOURNAL OF ORTHOPAEDIC RESEARCH, Issue 7 2007Suzanne A. Maher Abstract The objective of this study was to establish the effect of postirradiation melting as a function of irradiation dose on the wear behavior and material characteristics of ultrahigh molecular weight polyethylene. Our hypothesis was that a low dose of irradiation followed by melting would have the same improved wear performance as is found with higher doses of irradiation, but without the disadvantages associated with reduced fracture toughness. The hypothesis was tested by measuring the wear performance (wear track area, incidence of pitting and delamination) in a linear doubly curved-on-flat cyclic test, material behavior (elastic modulus, fracture toughness), and aging response (density changes through the thickness) of the following materials: elevated crosslinked groups,radiated at 25, 65, and 120 kGy, melted, sterilized and aged; a melted group,melted, sterilized, and aged; and a control group,sterilized and aged. Our findings suggest that postirradiation melting, not the irradiation dose, dominates the material property changes and wear response. Melting ensured reduced modulus and therefore decreased contact stresses, superior wear performance, and good resistance to aging, even after low levels of irradiation (25 kGy). The low modulus of the 25 kGy elevated crosslinked group, coupled with increased fracture toughness compared to samples irradiated at higher doses and a resistance to aging not found in the melted group, support our hypothesis. A low dose of irradiation followed by heat treatment has the same beneficial effects in terms of improved wear performance, but without the disadvantages of reduced fracture toughness found with higher doses of irradiation. © 2007 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res 25:849,857, 2007 [source] Influence of polyethylene creep behavior on wear in total hip arthroplastyJOURNAL OF ORTHOPAEDIC RESEARCH, Issue 3 2006Janaki R. Penmetsa Abstract After total hip arthroplasty (THA), polyethylene acetabular liner creep occurs quickly and serves to increases head,liner contact area and decrease contact pressures. What effect these early changes in contact mechanics will have on the wear behavior of the articulation remains unclear, and hence, selection or modification of polyethylene materials for optimal creep and wear performance is impossible. The objective of this study was to determine the influence of polyethylene creep behavior on volumetric wear and linear creep and wear penetration during simulated gait loading conditions. A finite element model of THA articulation was developed, and simultaneous numerical creep and wear simulation was performed to 10 million gait cycles with three levels of polyethylene creep behavior. Long-term volumetric wear and penetration were surprisingly unaffected by the polyethylene creep behavior due to the competing decrease in contact pressures coupled with increased contact area. In addition, variation in contact mechanics with the creep levels studied was only noteworthy in the initial postoperative period; after 1 million gait cycles, peak contact pressures and areas were within 13% regardless of the creep material behavior selected. Femoral head size had considerable impact on wear and penetration, while liner thickness primarily affected only early penetration. These results suggest that polyethylene creep behavior plays a major role in early penetration, but has little influence on the more important long-term volumetric wear. © 2005 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res 24:422,427, 2006 [source] Application of an Artificial Neural Network for Simulating Robust Plasma-Sprayed Zirconia CoatingsJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 5 2008Ming-Der Jean This article presents the application of the artificial neural network (ANN) of a statistically designed experiment for developing a robust wear-resistant zirconia coating. In this research, experimental design with orthogonal arrays efficiently provides enough information with the least number of experiments, reducing the cost and time. A radial basis function (RBF) network for the wear behavior is adopted. The friction and tribological properties of zirconia coatings were investigated. The microstructural feature of the coatings is also addressed in this study. It is found that the worn volumes of plasma-sprayed zirconia coatings after wear tests are greatly improved by the optimal parameters. The relationships between the microstructure of the worn surface and their properties are examined, and the results reveal a higher wear resistance and a lower worn surface roughness with a large amount of plastic deformations. These wear resistant structures formed as a result of a dense lamellar formation during sprayed zirconia coatings. The RBF network can be established efficiently. A comparison of the predicted results with that of the RBF network and the Taguchi method predictor shows average errors of 2.735% and 9.191% for the RBF network and the Taguchi method, respectively. It is experimentally confirmed that the RBF network predictions are in agreement with the experiments, and it can be reliably used for the prediction of wear for plasma sprayings. The experimental results demonstrate that the RBF network used for a statistically designed experiment is an effective, efficient, and intelligent approach for developing a robust, high efficiency, and high-quality zirconia coating process. [source] The Relationship Between Multiple Scratch Tests and Wear Behavior of Hot-Pressed Silicon Nitride Ceramics with Various Rare-Earth Additive SystemsJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 1 2008Hideki Hyuga The wear behavior of Si3N4 ceramics sintered with various rare earth additives was studied for nonlubricated sliding under different conditions, and scratch tests carried out in an attempt to correlate the wear behavior. When multiple scratch testing is used the results can be used to indicate the initial wear behavior under fracture-dominated wear of the materials. The additive system used in the sintering of the Si3N4 ceramics affected the specific wear rate under nonlubricated sliding conditions, and under high load conditions, where fracture is dominant, the specific wear rate was shown to increase in samples sintered with lutetium as a consequence of a strong bonding strength between the grains and grain boundary resulting in a higher degree of brittle fracture. [source] Wear and corrosion behavior of W/WC bilayers deposited by magnetron sputteringPHYSICA STATUS SOLIDI (C) - CURRENT TOPICS IN SOLID STATE PHYSICS, Issue 11 2007N. A. de Sánchez Abstract WC/W coatings were deposited by reactive magnetron sputtering using 40%, 60% and 80% methane CH4 in the gas mixture. The bilayers were grown on to AISI 420 stainless-steel substrates in order to study the wear and corrosion behavior. Before growing the bilayers, one Ti monolayer was grown to improve the adherence of the coatings to the substrate. The wear resistance and the friction coefficient of the coatings were determined using a pin-on-disk tribometer. All coatings had a friction coefficient of about 0.5. The measured weight lost of the bilayers from each probe allowed the qualitative analysis of wear behavior all coatings. The bilayers grown with 80% methane showed the best abrasive wear resistance and adhesion without failure through the coating in the wear track for dry pin-on-disk sliding. Electrochemical corrosion test showed that the bilayers grown with 80% methane were more resistant to corrosion than the ones uncoated. (© 2007 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim) [source] Dry Machining Using CrAlYN Coated CarbidesPLASMA PROCESSES AND POLYMERS, Issue S1 2007Eberhard Abele Abstract The current study discusses the influence of yttrium content of magnetron sputtered chromium-based coatings on the wear behavior in dry machining of steel and aluminum alloy. Both tribological tests and practical wear experiments in dry turning and drilling were performed. The characterization of the coatings includes the measurement of thickness and hardness, as well as a detailed analysis of the coating composition. Dry turning and drilling operations were performed in order to evaluate the wear resistance of CrxAlyN and CrxAlyYzN during practical applications. [source] Development and high stress abrasive wear behavior of milled carbon fiber-reinforced epoxy gradient compositesPOLYMER COMPOSITES, Issue 7 2008Navin Chand Milled carbon fiber-reinforced polysulfide-modified epoxy gradient composites have been developed. Density and hardness increases with the increase of carbon fiber content in the direction of centrifugal force, which shows the formation of gradient structure in the composite. High stress abrasive wear test was conducted on the gradient composites by using a Suga Abrasion Wear Tester. Abrasive wear rate reduced on increase of milled carbon fiber content from 0.15 to 1.66 vol%. Reduction in abrasive wear rate in milled carbon fiber-reinforced epoxy gradient composites has been attributed to the increase of hardness, presence of random milled fibers, and debris of composite materials, which gave resistance and reduced wear rate. There is a small decrease in specific wear rate on adding 0.15 vol% milled carbon fibers. Further decrease of specific wear rate is observed on adding 0.45 vol% milled carbon fibers. After 3 N load, there is a decrease in specific wear rate behavior on adding 0.45 vol% carbon fibers, which further decreases on adding 0.60 vol% of carbon fibers. There is a remarkable decrease in specific wear rate up to 5 N load for 1.66 vol% milled carbon fiber-reinforced composite. Reduction in specific wear rate on adding milled carbon fibers is based on the formation of debris, which remained intact in their respective positions due to the interfacial adhesion between milled carbon fibers and epoxy resin. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers [source] Influence of fiber orientation on high stress wear behavior of sisal fiber-reinforced epoxy compositesPOLYMER COMPOSITES, Issue 4 2007Navin Chand Sisal fiber-reinforced epoxy composites having three different fiber orientations, namely LL, LT, TT mentioned in the text were prepared and tested for their high stress abrasive wear behavior. Effect of fiber orientation, sliding distance, and load on abrasive wear of sisal,epoxy composites have been determined. Wear data of composites have been compared with the pure epoxy. Incorporation of fibers decreases the wear rate of epoxy resin, which varies with the fiber orientation. Wear rate in case of TT composite is found minimum as compared to other two composites. Wear rate follows the following trend, WTT < WLT < WLL. Owing to minimum exposed area of fiber to the sliding asperities, lowest wear rate occurs in the case of TT composite. Increase of load and sliding distance increases the wear volume in all the composites, because of the progressive loss of material. Wear mechanism has been discussed by using SEM micrographs of the worn surfaces. POLYM. COMPOS., 28:437,441, 2007. © 2007 Society of Plastics Engineers. [source] Development of UHMWPE modified PP/PET blends and their mechanical and abrasive wear behaviorPOLYMER COMPOSITES, Issue 2 2007Navin Chand In this study, polypropylene and polyethylene terephthalate blend were modified by incorporating different percentages of ultrahigh molecular weight polyethylene (UHMWPE) ranging from 1 to 5 phr. Modified blends were prepared by melt mixing the PP/PET blend and UHMWPE. Ultimate tensile strength of UHMWPE filled blend was determined at 10, 20, 50, and 100 mm/min cross head speeds of testing. It was found that increase of cross head speed from 10 to 100 mm/min increases the tensile strength of PP/PET/UHMWPE blends. Maximum ultimate tensile strength is exhibited by the blend containing 2 phr UHMWPE. Breaking strain of the UHMWPE modified and unmodified PP/PET blend increased with the increase of cross head speed due to the highly entangled chain structure of UHMWPE. Shore A hardness of the filled blends also increased from 341 to 356, which is highest for 2 phr UHMWPE. High stress abrasive wear of UHMWPE modified blend was determined by using Suga abrasion tester, model NUS-1 Japan. Wear rate of the PP/PET(90/10) blends having 1, 2, and 5 phr of UHMWPE was determined at different loads such as 1, 3, 5, and 7 N and sliding distances from 6.4 m to 25.6 m. Wear rate values show that UHMWPE has prominent effect on abrasive wear of PP/PET blends. Addition of 2 and 5 phr UHMWPE improved the wear resistance of PP/PET blends at different loads, which has been explained on the basis of improved bonding as compared with pure PP/PET blend and increased hardness. Maximum abrasive wear rate reduction was achieved by adding 2 phr UHMWPE in PP/PET(90/10) blend. POLYM. COMPOS. 28:267,272, 2007. © 2007 Society of Plastics Engineers [source] Ceramic-On-Metal for Total Hip Replacement: Mixing and Matching Can Lead to High WearARTIFICIAL ORGANS, Issue 4 2010Saverio Affatato Abstract Ceramic-on-ceramic and metal-on-metal bearing surfaces are often employed for total hip replacement because of their resistance to wear. However, they have some limits: brittleness is a major concern for ceramic, and ion release is a drawback for metal. To reduce the effect of these limitations, a hybrid coupling of ceramic-on-metal has been proposed. The theoretical advantage of this new coupling might lead orthopedic surgeons to use it indiscriminately. We asked whether the wear rate of this innovative solution was comparable with that of ceramic-on-ceramic, which is considered to be the gold standard for wear resistance. In a hip simulator study, we tested the wear pattern of a hybrid ceramic-on-metal coupling supplied by the same distributor; in particular, three different configurations were tested for 5 million cycles: 36-mm ceramic-on-ceramic, 32-mm and 36-mm ceramic-on-metal. These combinations were gravimetrically and geometrically evaluated. After 5 million cycles, the volumetric loss for the metal acetabular cups (, 36-mm) was 20-fold greater than that of the ceramic cups of the same size (, 36-mm); a volumetric loss of 4.35 mm3 and 0.26 mm3 was observed, respectively, for ceramic-on-metal and ceramic-on-ceramic combinations. Significant statistical differences were observed between all 36-mm different combinations (P < 0.0001). The increased diameter of the 36-mm ceramic-on-metal configuration resulted in a lower volumetric loss compared with that of the 32-mm ceramic-on-metal configuration. Our findings showed an increase in wear for the proposed hybrid specimens with respect to that of the ceramic-on-ceramic ones. This confirms that even in the case of ceramic-on-metal bearings, mixing and matching could not prove effective wear behavior, not even comparable with that of the ceramic-on-ceramic gold standard. [source] Tribological Studies of a Zr-Based Glass-Forming Alloy with Different States,ADVANCED ENGINEERING MATERIALS, Issue 11 2009Feng Jiang Abstract The tribological characteristics of a glass-forming alloy, Zr52.5Cu17.9Ni14.6Al10.0Ti5.0, in atomic percent (at.%, Vit 105), with different microstructural states have been investigated. Friction and wear studies were conducted using a ball-on-flat reciprocating sliding apparatus against an AISI E52100 bearing steel under dry condition. The observed wear resistance in an ascending order is: the deformed, creep-tested, and as-cast states. Wear analyses suggested that the wear processes of glass-forming alloys involved abrasion, adhesion, and oxidation. The differences in hardness, free volume, and brittleness in different states significantly affected the friction and wear behaviors of the glass-forming alloys. [source] |