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Bed Bioreactor (bed + bioreactor)
Kinds of Bed Bioreactor Selected AbstractsPerformance of Dual-Media Expanded Bed BioreactorASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING, Issue 5-6 2005R. Abdul-Rahman Abstract Adsorption and biological treatment are two possible approaches to remove chloro-organic and organic compounds. Granular activated carbon (GAC) biofilm reactors combine these two features, the adsorptive capacity and irregular shape of GAC particles providing niches for bacterial colonisation protected from high fluid forces, while the variety of functional groups on the surface enhance the attachment of microorganisms. The biofilm process is compact and offers reactions in both aerobic and anoxic states. Studies on removal of nitrogen constituents by a biofilm process were carried out using a dual-media expanded bed bioreactor, with GAC and plastic media as support media. The plastic media also acts as a filter for the effluent. Experiments were carried out at F:M of about 0.45 and hydraulic residence times (HRT) of 48, 24 and 12 hours. Bed expansion was maintained at 20,30% by recirculation flow. Aerobic condition was maintained at dissolved oxygen (DO) of about 2 mg/l throughout the bed. Chemical oxygen in demand (COD) in feed was 1000 mg/L while the total-N was 100 mg/L. Analysis showed that the process is able to maintain very stable conditions, achieving substantial COD removal of about 85% and total-N removal of about 80%. Biofilm biomass measurements showed an increase from 400 mg/l at HRT of 48 hours to 10,100 mg/l at HRT 12 hours, showing that much higher biomass concentrations may be contained in a biofilm process as compared to a conventional suspended biomass process. Bioreactors contain their own ecosystems, the nature of the community and the state of microorganisms define the kinetics and determine reactor performance. Growth kinetic parameters obtained are YH = 0.3421 mg/mg, m,H = 0.2252 day,1, KH = 319.364 mg/l and bH = 0.046 day,1. The denitrification kinetic parameters obtained are YHD = 0.9409 mg/mg, m,HD = 0.1612 day,1, KHD = 24.6253 mg/l and bHD = 0.0248 day,1. These parameters enable prediction of required reactor sizes and operational parameters. The plastic media has greatly improved effluent clarification by 98% as compared to single-media (GAC) only reactor. [source] Treatment of beverage-processing wastewater in a three-phase fluidised bed biological reactorINTERNATIONAL JOURNAL OF FOOD SCIENCE & TECHNOLOGY, Issue 6 2008Samwel Victor Manyele Summary This paper presents a study on treatment of beverage-processing wastewater (BPWW) in a three-phase fluidised bed bioreactor (TPFBB). Wastewater samples were introduced in the TPFBB and aerated at optimum liquid and gas flow rates while measuring wastewater parameters [pH, chemical oxygen demand (COD), total suspended solids (TSS), total Kjehldahl nitrogen (TKN) and ammonia-nitrogen (NH3 -N)]. Two different initial pH levels were studied, i.e. 9.0 and 11.5. The pH of the wastewater was observed to level off at 9.3 after 1 day. The TSS dropped by 95% after 5 days, for both initial pH levels. The NH3 -N and TKN dropped to similar final concentration independent of initial pH. The COD removal efficiency was observed to depend on the initial pH level. A highest efficiency of 98% and lowest efficiency of 50% were observed at initial pH of 9.0 and 11.5, respectively. The study results show that TPFBB is capable of treating food-processing wastewater under suitable conditions. [source] 2,4,6-Trichlorophenol and phenol removal in methanogenic and partially-aerated methanogenic conditions in a fluidized bed bioreactorJOURNAL OF CHEMICAL TECHNOLOGY & BIOTECHNOLOGY, Issue 10 2005Claudio Garibay-Orijel Abstract A fluidized bed bioreactor (FBBR) was operated for more than 575 days to remove 2,4,6-trichlorophenol (TCP) and phenol (Phe) from a synthetic toxic wastewater containing 80 mg L,1 of TCP and 20 mg L,1 of Phe under two regimes: Methanogenic (M) and Partially-Aerated Methanogenic (PAM). The mesophilic, laboratory-scale FBBR consisted of a glass column (3 L capacity) loaded with 1 L of 1 mm diameter granular activated carbon colonized by an anaerobic consortium. Sucrose (1 g COD L,1) was used as co-substrate in the two conditions. The hydraulic residence time was kept constant at 1 day. Both conditions showed similar TCP and Phe removal (99.9 + %); nevertheless, in the Methanogenic regime, the accumulation of 4-chlorophenol (4CP) up to 16 mg L,1 and phenol up to 4 mg L,1 was observed, whereas in PAM conditions 4CP and other intermediates were not detected. The specific methanogenic activity of biomass decreased from 1.01 ± 0.14 in M conditions to 0.19 ± 0.06 mmolCH4 h,1 gTKN,1 in PAM conditions whereas the specific oxygen uptake rate increased from 0.039 ± 0.008 in M conditions to 0.054 ± 0.012 mmolO2 h,1 gTKN,1, which suggested the co-existence of both methanogenic archaea and aerobic bacteria in the undefined consortium. The advantage of the PAM condition over the M regime is that it provides for the thorough removal of less-substituted chlorophenols produced by the reductive dehalogenation of TCP rather than the removal of the parent compound itself. Copyright © 2005 Society of Chemical Industry [source] Case study of ex situ remediation and conversion to a combined in situ/ex situ bioremediation approach at an oxygenated gasoline release siteREMEDIATION, Issue 2 2007Armand A. Juneau Jr. In response to an oxygenated gasoline release at a gas station site in New Hampshire, a temporary treatment system consisting of a single bedrock extraction well, a product recovery pump, an air stripper, and carbon polishing units was installed. However, this system was ineffective at removing tertiary butyl alcohol from groundwater. The subsequent remedial system design featured multiple bedrock extraction wells and an ex situ treatment system that included an air stripper, a fluidized bed bioreactor, and carbon polishing units. Treated effluent was initially discharged to surface water. Periodic evaluation of the remediation system performance led to system modifications, which included installing an additional extraction well to draw contaminated groundwater away from an on-site water supply well, adding an iron and manganese pretreatment system, and discharge of treated effluent to an on-site drywell. Later, the air stripper and carbon units were eliminated, and an infiltration gallery was installed to receive treated, oxygenated effluent in order to promote flushing of the smear zone and in situ bioremediation in the source area. This article discusses the design, operation, performance, and modifications to the remediation system over time, and provides recommendations for similar sites. © 2007 Wiley Periodicals, Inc. [source] Alginate-encapsulated HepG2 Cells in a Fluidized Bed Bioreactor Maintain Function in Human Liver Failure PlasmaARTIFICIAL ORGANS, Issue 12 2009Sam M. Coward Abstract Alginate-encapsulated HepG2 cells cultured in microgravity have the potential to serve as the cellular component of a bioartificial liver. This study investigates their performance in normal and liver failure (LF) human plasma over 6,8 h in a fluidized bed bioreactor. After 8 days of microgravity culture, beads containing 1.5 × 109 cells were perfused for up to 8 h at 48 mL/min with 300 mL of plasma. After exposure to 90% LF plasma, vital dye staining showed maintained cell viability, while a 7% increase in lactate dehydrogenase activity indicated minimal cell damage. Glucose consumption, lactate production, and a 4.3-fold linear increase in alpha-fetoprotein levels were observed. Detoxificatory function was demonstrated by quantification of bilirubin conjugation, urea synthesis, and Cyp450 1A activity. These data show that in LF plasma, alginate-encapsulated HepG2 cells can maintain viability, and metabolic, synthetic, and detoxificatory activities, indicating that the system can be scaled-up to form the biological component of a bioartificial liver. [source] Performance of Dual-Media Expanded Bed BioreactorASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING, Issue 5-6 2005R. Abdul-Rahman Abstract Adsorption and biological treatment are two possible approaches to remove chloro-organic and organic compounds. Granular activated carbon (GAC) biofilm reactors combine these two features, the adsorptive capacity and irregular shape of GAC particles providing niches for bacterial colonisation protected from high fluid forces, while the variety of functional groups on the surface enhance the attachment of microorganisms. The biofilm process is compact and offers reactions in both aerobic and anoxic states. Studies on removal of nitrogen constituents by a biofilm process were carried out using a dual-media expanded bed bioreactor, with GAC and plastic media as support media. The plastic media also acts as a filter for the effluent. Experiments were carried out at F:M of about 0.45 and hydraulic residence times (HRT) of 48, 24 and 12 hours. Bed expansion was maintained at 20,30% by recirculation flow. Aerobic condition was maintained at dissolved oxygen (DO) of about 2 mg/l throughout the bed. Chemical oxygen in demand (COD) in feed was 1000 mg/L while the total-N was 100 mg/L. Analysis showed that the process is able to maintain very stable conditions, achieving substantial COD removal of about 85% and total-N removal of about 80%. Biofilm biomass measurements showed an increase from 400 mg/l at HRT of 48 hours to 10,100 mg/l at HRT 12 hours, showing that much higher biomass concentrations may be contained in a biofilm process as compared to a conventional suspended biomass process. Bioreactors contain their own ecosystems, the nature of the community and the state of microorganisms define the kinetics and determine reactor performance. Growth kinetic parameters obtained are YH = 0.3421 mg/mg, m,H = 0.2252 day,1, KH = 319.364 mg/l and bH = 0.046 day,1. The denitrification kinetic parameters obtained are YHD = 0.9409 mg/mg, m,HD = 0.1612 day,1, KHD = 24.6253 mg/l and bHD = 0.0248 day,1. These parameters enable prediction of required reactor sizes and operational parameters. The plastic media has greatly improved effluent clarification by 98% as compared to single-media (GAC) only reactor. [source] Engineering Propionibacterium acidipropionici for enhanced propionic acid tolerance and fermentationBIOTECHNOLOGY & BIOENGINEERING, Issue 4 2009An Zhang Abstract Propionibacterium acidipropionici, a Gram-positive, anaerobic bacterium, has been the most used species for propionic acid production from sugars. In this study, the metabolically engineered mutant ACK-Tet, which has its acetate kinase gene knocked out from the chromosome, was immobilized and adapted in a fibrous bed bioreactor (FBB) to increase its acid tolerance and ability to produce propionic acid at a high final concentration in fed-batch fermentation. After about 3 months adaptation in the FBB, the propionic acid concentration in the fermentation broth reached ,100,g/L, which was much higher than the highest concentration of ,71,g/L previously attained with the wild-type in the FBB. To understand the mechanism and factors contributing to the enhanced acid tolerance, adapted mutant cells were harvested from the FBB and characterized for their morphology, growth inhibition by propionic acid, protein expression profiles as observed in SDS,PAGE, and H+ -ATPase activity, which is related to the proton pumping and cell's ability to control its intracellular pH gradient. The adapted mutant obtained from the FBB showed significantly reduced growth sensitivity to propionic acid inhibition, increased H+ -ATPase expression and activity, and significantly elongated rod morphology. Biotechnol. Bioeng. 2009; 104: 766,773 © 2009 Wiley Periodicals, Inc. [source] Biotransformation of R -2-hydroxy-4-phenylbutyric acid by D -lactate dehydrogenase and Candida boidinii cells containing formate dehydrogenase coimmobilized in a fibrous bed bioreactorBIOTECHNOLOGY & BIOENGINEERING, Issue 2 2005Yunling Bai Abstract R -2-hydroxy-4-phenylbutyric acid (R-HPBA) is an important intermediate in the manufacture of angiotensin converting enzyme inhibitors. In this work, a recombinant D -lactate dehydrogenase (LDH) was used to transform 2-oxo-4-phenylbutyric acid (OPBA) to R-HPBA, with concomitant oxidation of ,-nicotinamide adenine dinucleotide (NADH) to NAD+. The cofactor NADH was regenerated by formate dehydrogenase (FDH) present in whole cells of Candida boidinii, which were pre-treated with toluene to make them permeable. The whole cells used in the process were more stable and easier to prepare as compared with the isolated FDH from the cells. Kinetic study showed that the reaction rate was dependent on the concentration of cofactor, NAD+, and that both R-HPBA and OPBA inhibited the reaction. A novel method for co-immobilization of whole cells and LDH enzyme on cotton cloth was developed using polyethyleneimine (PEI), which induced the formation of PEI,enzyme,cell aggregates and their adsorption onto cotton cloth, leading to multilayer co-immobilization of cells and enzyme with high loading (0.5 g cell and 8 mg LDH per gram of cotton cloth) and activity yield (,>,95%). A fibrous bed bioreactor with co-immobilized cells and enzyme on the cotton cloth was then evaluated for R-HPBA production in fed-batch and repeated batch modes, which gave relatively stable reactor productivity of 9 g/L,·,h and product yield of 0.95 mol/mol OPBA when the concentrations of OPBA and R-HPBA were less than 10 g/L. © 2005 Wiley Periodicals, Inc. [source] Production of L(+)-lactic acid from glucose and starch by immobilized cells of Rhizopus oryzae in a rotating fibrous bed bioreactorBIOTECHNOLOGY & BIOENGINEERING, Issue 1 2002Abdullatif Tay Abstract A rotating fibrous-bed bioreactor (RFB) was developed for fermentation to produce L(+)-lactic acid from glucose and cornstarch by Rhizopus oryzae. Fungal mycelia were immobilized on cotton cloth in the RFB for a prolonged period to study the fermentation kinetics and process stability. The pH and dissolved oxygen concentration (DO) were found to have significant effects on lactic acid productivity and yield, with pH 6 and 90% DO being the optimal conditions. A high lactic acid yield of 90% (w/w) and productivity of 2.5 g/L·h (467 g/h·m2) was obtained from glucose in fed-batch fermentation. When cornstarch was used as the substrate, the lactic acid yield was close to 100% (w/w) and the productivity was 1.65 g/L·h (300 g/h·m2). The highest concentration of lactic acid achieved in these fed-batch fermentations was 127 g/L. The immobilized-cells fermentation in the RFB gave a virtually cell-free fermentation broth and provided many advantages over conventional fermentation processes, especially those with freely suspended fungal cells. Without immobilization with the cotton cloth, mycelia grew everywhere in the fermentor and caused serious problems in reactor control and operation and consequently the fermentation was poor in lactic acid production. Oxygen transfer in the RFB was also studied and the volumetric oxygen transfer coefficients under various aeration and agitation conditions were determined and then used to estimate the oxygen transfer rate and uptake rate during the fermentation. The results showed that the oxygen uptake rate increased with increasing DO, indicating that oxygen transfer was limited by the diffusion inside the mycelial layer. © 2002 Wiley Periodicals, Inc. Biotechnol Bioeng 80: 1,12, 2002. [source] Effects of Three-Dimensional Culturing on Osteosarcoma Cells Grown in a Fibrous Matrix: Analyses of Cell Morphology, Cell Cycle, and ApoptosisBIOTECHNOLOGY PROGRESS, Issue 5 2003Chunnuan Chen Osteosarcoma cells were cultured in stirred tank bioreactors with either a fibrous matrix or nonporous microcarriers to study the environmental effects on cell growth, morphology, cell cycle, and apoptosis. Cell cycle and apoptosis were analyzed using flow cytometry and visualized using confocal laser scanning microscopy and fluorescence microscopy. The three-dimensional (3-D) fibrous culture had better cell growth and higher metabolic rates than the two-dimensional (2-D) microcarrier culture because cells in the fibrous matrix were protected from shear stress and had lower apoptosis and cell death even under suboptimal conditions (e.g., nutrient depletion). The polyester fibrous matrix used in this study also exhibited the capability of selectively retaining viable and nonapoptotic cells and disposing apoptotic and nonviable cells. Consequently, very few apoptotic cells were found in the fibrous matrix even in the long-term (1 month) T-flask culture. In the continuous culture with packed fibrous matrixes for cell support, most cells were arrested in the G1/G0 phase after 4 days. Decreasing the dissolved oxygen level from 60 to 10% air saturation did not significantly change cell cycle and apoptosis, which remained low at ,15%. These results could explain why the fibrous bed bioreactor had good long-term stability and was advantageous for production of non-growth-associated proteins by animal cell cultures. [source] Xylitol Production from Sugarcane Bagasse Hydrolyzate in Fluidized Bed Reactor.BIOTECHNOLOGY PROGRESS, Issue 4 2003Effect of Air Flowrate Cells of Candida guilliermondiiimmobilized onto porous glass spheres were cultured batchwise in a fluidized bed bioreactor for xylitol production from sugarcane bagasse hemicellulose hydrolyzate. An aeration rate of only 25 mL/min ensured minimum yields of xylose consumption (0.60) and biomass production (0.14 gDM/gXyl), as well as maximum xylitol yield (0.54 gXyt/gXyl) and ratio of immobilized to total cells (0.83). These results suggest that cell metabolism, although slow because of oxygen limitation, was mainly addressed to xylitol production. A progressive increase in the aeration rate up to 140 mL/min accelerated both xylose consumption (from 0.36 to 0.78 gXyl/L·h) and xylitol formation (from 0.19 to 0.28 gXyt/L·h) but caused the fraction of immobilized to total cells and the xylitol yield to decrease up to 0.22 and 0.36 gXyt/gXyl, respectively. The highest xylitol concentration (17.0 gXyt/L) was obtained at 70 mL/min, but the specific xylitol productivity and the xylitol yield were 43% and 22% lower than the corresponding values obtained at the lowest air flowrate, respectively. The concentrations of consumed substrates and formed products were used in material balances to evaluate the xylose fractions consumed by C. guilliermondii for xylitol production, complete oxidation through the hexose monophosphate shunt, and cell growth. The experimental data collected at variable oxygen level allowed estimating a P/O ratio of 1.35 molATP/molO and overall ATP requirements for biomass growth and maintenance of 3.4 molATP/C-molDM. [source] |