Surface Cracks (surface + crack)

Distribution by Scientific Domains


Selected Abstracts


Flaking failure originating from a single surface crack in silicon nitride under rolling contact fatigue

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 12 2005
K. KIDA
ABSTRACT Flaking failure caused by surface cracks of silicon nitride ceramic bearings has been investigated from the viewpoint of the ring crack model. However, the relation between surface and subsurface cracks under rolling contact fatigue is not fully understood. In this investigation subsurface cracks branching from an initial surface crack were observed in detail, and the process of flaking failure was investigated. The specimens were observed prior to the separation of the surface layers and it was found that the initial surface cracks grew vertically to the surfaces and did not curve as predicted by the ring crack model. Subsurface cracks branched from the single surface cracks and grew in a direction parallel to the surface. They grew in both the same and the opposite directions to the ball movement, with small upward and downward branches. These subsurface cracks grew prior to the semi-circular surface cracks. From these observations it was concluded that the flaking failures are not caused directly by the surface cracks, but by the subsurface cracks that branch from them. [source]


Crack-healing and mechanical behaviour of Al2O3/SiC composites at elevated temperature

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 7 2004
K. ANDO
ABSTRACT Alumina/silicon carbide (Al2O3/SiC) composite ceramics with large self-crack-healing ability, high strength and high heat-resistance limit temperature for strength were developed and subjected to three-point bending. A semicircular surface crack 100 ,m in diameter was made on each sample. Crack-healing behaviour was systematically studied, as functions of crack-healing temperature and healing time, and the fatigue strengths of the crack-healed sample at room temperature and 1373 K were investigated. Four main conclusions were drawn from the present study. (1) Al2O3/SiC composite ceramics have the ability to heal after cracking from 1273to 1673 K in air. (2) The heat-resistance limit temperature for strength of the crack-healed sample is ,1573 K, and ,68% of the samples fractured from outside the crack-healed zone in the testing-temperature range 873,1573 K. (3) The crack-healed sample exhibited very high fatigue limit at room temperature and also 1373 K. (4) The large self-crack-healing ability is a desirable technique for the high structural integrity of ceramic component. [source]


Comparison of Methods to Determine the Fracture Toughness of Three Glass-Ceramics at Elevated Temperatures

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 12 2000
Janet B. Quinn
Two standardized methods for measuring kIc in ceramics are compared for use at high temperatures (precracked beam and surface crack in flexure). Results from a third technique involving the measurement of cracks around Vickers indentations are also presented. Three dental glass-ceramics, differing primarily in microstructure, were used as model materials in this study. They emphasized the importance of microstructure in determining high-temperature kIc values and the challenges in measuring them. The measured fracture toughnesses decreased with temperature and increased with imbedded grain size for all three methods. [source]


Influence of bulk damage on crack initiation in low-cycle fatigue of 316 stainless steel

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 2 2010
M. KAMAYA
ABSTRACT To investigate the effect of bulk damage on fatigue crack initiation, crack initiations due to low-cycle fatigue of Type 316 stainless steel were observed by electron backscatter diffraction (EBSD) and scanning electron microscopy. The EBSD observations showed that local misorientation developed inhomogeneously due to the cyclic strain, and many cracks were initiated from the slip steps and grain boundaries where the local misorientation was relatively large. The crack initiations could be categorized into two types: enhancement of the driving force by geometrical discontinuity (slip steps and notches), and reduction of material resistance against crack initiation caused by accumulated bulk damage at grain boundaries. In particular, more than half of the cracks were initiated from grain boundaries. However, in spite of the significant bulk damage, the fatigue life was extended by removing the surface cracks under strain of 1 and 2% amplitude. The stress state at the microstructural level was changed by the surface removal, and the damaged portion did not suffer further damage. It was concluded that although bulk damage surely exists, the fatigue life can be restored to that of the untested specimen by removing the surface cracks. [source]


Flaking failure originating from a single surface crack in silicon nitride under rolling contact fatigue

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 12 2005
K. KIDA
ABSTRACT Flaking failure caused by surface cracks of silicon nitride ceramic bearings has been investigated from the viewpoint of the ring crack model. However, the relation between surface and subsurface cracks under rolling contact fatigue is not fully understood. In this investigation subsurface cracks branching from an initial surface crack were observed in detail, and the process of flaking failure was investigated. The specimens were observed prior to the separation of the surface layers and it was found that the initial surface cracks grew vertically to the surfaces and did not curve as predicted by the ring crack model. Subsurface cracks branched from the single surface cracks and grew in a direction parallel to the surface. They grew in both the same and the opposite directions to the ball movement, with small upward and downward branches. These subsurface cracks grew prior to the semi-circular surface cracks. From these observations it was concluded that the flaking failures are not caused directly by the surface cracks, but by the subsurface cracks that branch from them. [source]


Surface crack growth of silicon nitride bearings under rolling contact fatigue

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 8 2004
K. KIDA
ABSTRACT Surface crack growth of silicone nitride ceramic bearings under rolling contact fatigue has been investigated from the viewpoints of contact stresses (ring crack model) and fluid pressure (wedge effect model). The mechanisms of these two models have been investigated independently; however, it was impossible to separate the effects of contact stresses and fluid pressure on surface crack growth. In this paper the effects of contact stresses (ring crack model) on surface crack growth are investigated. In the ring crack model the crack growth is caused by contact stresses around the circumference of the contact circle. The growth of surface cracks located inside and outside the contact track was observed in order to obtain data from which we could reexamine the ring crack model. The outside cracks under rolling contact fatigue were propagated by contact stresses alone and also the inside cracks grew as slowly as the outside cracks. We concluded that the cracks are propagated by the single effect of contact stresses. Preliminary observations of surface crack growth showed that the cracks were unaffected by wear and residual stresses. [source]


Fracture behaviour of maraging steel tensile specimens and pressurized cylindrical vessels

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 3 2004
T. CHRISTOPHER
ABSTRACT A three-parameter fracture criterion is applied for the development of a failure assessment diagram to maraging steels and its validity verified by considering the maraging steel fracture data of surface crack tension specimens (SCT) and pressure vessels having axial surface cracks. Fracture-strength/failure-pressure estimates based on this criterion are found to be in reasonably good agreement with test results. [source]


Effect of Atmospheric Humidity on the Fatigue Crack Propagation Behavior of Short Cracks in Silicon Nitride

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 3 2000
Sotomi Ishihara
The effect of the environment on crack-growth processes in silicon nitride was studied by investigating the static and fatigue crack-growth behavior of small surface cracks, as influenced by testing (i) in the ambient environment, (ii) in distilled water, (iii) under vacuum, and (iv) in toluene. A principal finding was that testing under cyclic conditions led to crack-growth rates that were much higher in air than in toluene, whereas testing under static conditions in air or toluene led to minor differences in the rate of static fatigue crack growth. This difference in sensitivity to the environment under static and cyclic loading conditions was attributed, in part, to a much-greater extent of microcracking at the surface ahead of the main crack in air under cyclic conditions, in comparison to that in other environments. This propensity for microcracking at the surface in air under cyclic conditions also was reflected in the aspect ratios of the crack shapes that developed. [source]