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Structural Ceramics (structural + ceramics)
Selected AbstractsPhysical Effects of Multipass Two-Dimensional Laser Machining of Structural Ceramics,ADVANCED ENGINEERING MATERIALS, Issue 7 2009Anoop N. Samant Effect of multiple laser passes on cavities machined in structural ceramics is presented. Multiple laser passes machined cavities with reduced thermal stresses and cracks. Thermal model based on temperature dependent absorptivity and thermophysical properties along with defocusing of laser beam, multiple track induced preheating effect, and heat transfer was developed to incorporate effect of multiple passes on machined cavity. Predicted and experimentally measured values of physical attributes showed decent match. [source] A new methodology to guarantee the structural integrity of Al2O3/SiC composite using crack healing and a proof testFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 7 2007M. ONO ABSTRACT Structural ceramics are brittle and sensitive to flaws. As a result, the structural integrity of a ceramic component may be seriously affected by inherent flaws. Self-crack-healing is an excellent answer to this problem. At the moment, however, there is no technique to heal embedded flaws. Therefore, a technique to guarantee the reliability of ceramic components is demanded, and thus a technique using crack healing followed by proof test was developed by K. Ando et al. to accomplish this. With this technique, testing the mechanical behaviour of the crack-healed zone is very important for ensuring the structural integrity of a ceramic component. In this study, first Al2O3/SiC composite with an excellent crack-healing ability was sintered. Second, a crack was introduced on the sample (3 mm × 4 mm × 36 mm), which reduced the bending strength by about 80%, and subsequently the crack was healed. Third, a proof test was carried out on the crack-healed sample. Last, using the crack-healed and proof-tested sample, a fracture test was carried out up to 1373 K. The measured minimum fracture stress (,Fmin) was compared with the theoretical minimum strength (,G) from room temperature (R.T.) to 1373 K. It was concluded that ,G showed good agreement with ,Fmin up to 1373 K and that the crack healing followed by proof test was an excellent technique to increase the survival probability by administering a proof test and to guarantee the reliability of Al2O3/SiC composite. [source] Physical Effects of Multipass Two-Dimensional Laser Machining of Structural Ceramics,ADVANCED ENGINEERING MATERIALS, Issue 7 2009Anoop N. Samant Effect of multiple laser passes on cavities machined in structural ceramics is presented. Multiple laser passes machined cavities with reduced thermal stresses and cracks. Thermal model based on temperature dependent absorptivity and thermophysical properties along with defocusing of laser beam, multiple track induced preheating effect, and heat transfer was developed to incorporate effect of multiple passes on machined cavity. Predicted and experimentally measured values of physical attributes showed decent match. [source] Electronic Structure and Bonding of All Crystalline Phases in the Silica,Yttria,Silicon Nitride Phase Equilibrium DiagramJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 11 2004Wai-Yim Ching This paper reviews the structures and properties of 10 binary, ternary, and quaternary crystals within the equilibrium phase diagram of the SiO2,Y2O3,Si3N4 system. They are binary compounds SiO2, Y2O3, Si3N4; ternary compounds Si2N2O, Y2Si2O7, and YSi2O5; and quaternary crystals Y2Si3N4O3 (M-melilite), Y4Si2O7N2, (N-YAM), YSiO2N (wallastonite), and Y10(SiO4)6N2 (N-apatite, N-APT). Although the binary compounds are well-known and extensively studied, the ternary and the quaternary crystals are not. Most of the ternary and the quaternary crystals simply have been referenced as secondary phases in the processing of nitrogen ceramics. Their crystal structures are complex and not precisely determined. In the quaternary crystals, there exists O/N disorder in that the exact atomic positions of the anions cannot be uniquely determined. It is envisioned that a variety of cation,anion bonding configurations exist in these complex crystals. The electronic structure and bonding in these crystals are, therefore, of great interest and are indispensable for a fundamental understanding of structural ceramics. We have used ab initio methods to study the structure and bonding properties of these 10 crystals. For crystals with unknown or incomplete structural information, we use an accurate total energy relaxation scheme to obtain the most likely atomic positions. Based on the theoretically modeled structures, the electronic structure and bonding in these crystals are investigated and related to various local cation,anion bonding configurations. These results are presented in the form of atom-resolved partial density of states, Mulliken effective charges, and bond order values. It is shown that Y,O and Y,N bonding are not negligible and should be a part of the discussion of the overall bonding schemes in these crystals. Spectroscopic properties in the form of complex, frequency-dependent dielectric functions, X-ray absorption near-edge structure (XANES), and the electron energy-loss near-edge structure (ELNES) spectra in these crystals also are calculated and compared. These results are discussed in the context of specific bonding configurations between cations (silicon and yttrium) and anions (oxygen and nitrogen) and their implications on intergranular thin films in polycrystalline Si3N4 containing rare-earth elements. [source] Surface Finishing of Alumina Ceramics by Means of Abrasive Jet MachiningJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 5 2002Manabu Wakuda Abrasive jet machining (AJM) is proposed as a new approach to surface finishing of structural ceramics. The effect of AJM on the material removal behavior of a commercially available alumina ceramic, and its effect on mechanical properties, was characterized and compared with identical material subjected to conventional finishing processes. Conventional grinding of the ceramic resulted in a surface that was dominated by intergranular fracture, whereas, during AJM, impact by the abrasives led to material removal in a manner resembling ductile behavior, and the resulting surface appearance was much smoother. A significant improvement in flexural strength was attained, compared with the strength of both the ground and lapped samples, because of an induced compressive residual stress. [source] |