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Melt Intercalation Method (melt + intercalation_method)
Selected AbstractsEffects of microcompounding process parameters on the properties of ABS/polyamide-6 blends based nanocompositesJOURNAL OF APPLIED POLYMER SCIENCE, Issue 5 2008Güralp Özkoç Abstract Melt intercalation method was applied to produce acrylonitrile-butadiene-styrene/polyamide-6 (ABS/PA6) blends based organoclay nanocomposites using a conical twin-screw microcompounder. The blend was compatibilized using a maleated olefinic copolymer. The effects of microcompounding conditions such as screw speed, screw rotation-mode (co- or counter-), and material parameters such as blend composition and clay loading level on the morphology of the blends, dispersibility of nanoparticles, and mechanical properties were investigated. Furthermore, corotating screws were modified to achieve elongational flow which is efficient for obtaining dispersive mixing. The morphology was examined by SEM analysis after preferential extraction of the minor phase. Subsequently, the SEM micrographs were quantitatively analyzed using image analyzer software. The morphology of the blends indicated that processing with counter-rotation at a given screw speed yielded coarser morphology than that of processed with corotation. X-ray diffraction analysis showed that highest level of exfoliation is observed with increasing PA6 content, at 200 rpm of screw speed and in corotation mode. Also, the effects of screw speed, screw rotation mode, and screw modification were discussed in terms of XRD responses of the nanocomposites. The aspect ratio of the clay particles which were measured by performing image analysis on TEM micrographs exhibited a variation with processing conditions and they are in accordance with the modulus of the nanocomposites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008 [source] Preparation and properties of chlorosulfonated polyethylene/organomontmorillonite nanocompositesJOURNAL OF APPLIED POLYMER SCIENCE, Issue 6 2010Zheng Gu Abstract Chlorosulfonated polyethylene (CSPE)/organomontmorillonite (OMMT) nanocomposites were prepared by a melt intercalation method. The microstructure of the nanocomposites was characterized by transmission electron microscopy and X-ray diffraction. The effects of the OMMT content on the mechanical properties and swelling behavior of the nanocomposites were investigated. The improvement in the thermal stability of the nanocomposites was determined by thermogravimetric analysis. Transmission electron microscopy and X-ray diffraction showed that CSPE was intercalated into OMMT. When the OMMT content was lower than 12 wt %, the nanocomposites showed excellent tensile properties, which was attributed to nanometer-scale dispersion. The introduction of a small amount of OMMT also improved the thermal stability and swelling behavior, which was attributed to the gas barrier action of the OMMT layers. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010 [source] Intercalated Polycarbonate/Clay Nanocomposites: Nanostructure Control and Foam ProcessingMACROMOLECULAR MATERIALS & ENGINEERING, Issue 7 2003Masaki Mitsunaga Abstract Intercalated polycarbonate (PC)/clay nanocomposites (PCCN)s have been prepared successfully through the melt intercalation method in the presence of a compatibilizer. The internal structure and morphology of the PCCNs has been established by using wide-angle X-ray diffraction (WAXD) analyses and transmission electron microscopic (TEM) observations. The morphology of these nanocomposites and degradation of the PC matrix after nanocomposites preparation can be controlled by varying surfactants used for the modification of clay and compatibilizer. The intercalated PCCNs exhibited remarkable improvements of mechanical properties when compared with PC without clay. We also discuss foam processing of one representative PCCN using supercritical CO2 as a foaming agent. TEM bright field image of intercalated polycarbonate/synthetic fluorohectorite nanocomposite. [source] Linear and nonlinear melt-state viscoelastic properties of polypropylene/organoclay nanocompositesPOLYMER ENGINEERING & SCIENCE, Issue 7 2008Ehssan Nazockdast Rheological behavior of polypropylene (PP)/organoclay nanocomposites varying in compatibilizer (PP- g -MA) and organoclay concentration was investigated. The samples were prepared by melt intercalation method in an internal mixer. The wide angle X-ray diffraction patterns and results of rheological measurements showed that the compatibilizer had strong influence in increasing the interlayer spacing. The observed low frequency liquid-like to solid-like transition and apparent yield stress in simple shear flows, along with convergence of transient shear stress to nonzero values in stress relaxation after the cessation of flow experiments, were found to be consistent with formation of a physical network in quiescent conditions which could be easily ruptured with applying low shear rates. The values of stress overshoot strain in flow reversal experiments were independent of shear rate, organoclay, and compatibilizer content. From the results of frequency sweep experiments in different nonlinear strain amplitudes it was shown that extended Cox-Merz analogy was valid in nonlinear dynamic deformations while the shear viscosity showed positive deviation from this analogy with higher deviations at lower shear rates. Results of storage modulus recovery and flow reversal experiments at different shear rates suggested that network structure is reformed with a much slower rate compared to the rotational relaxation of organoclay platelets. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers [source] | ||||||||||