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Green Density (green + density)
Selected AbstractsEffect of Green Density on the Thermomechanical Properties of a Ceramic During SinteringJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 8 2006Sam E. Schoenberg The thermomechanical properties of a commercial barium titanate were experimentally or theoretically determined for samples with green densities ranging from 45% to 55%. For stresses less than 300 kPa, sample deformation was determined to be linear viscous for all three stages of sintering. The shrinkage rates at a given temperature can differ by up to ,25% as the green density changes from 45% to 55%, and the maximum shrinkage rate increased with decreasing green density. The increase in shrinkage rate with lower green density samples persisted through the final sintering stage. The viscosity was determined by cyclic loading dilatometry to range from 5 to 6 GPa·s in the initial stage of sintering, to 2 GPa·s in the intermediate stage, and to increase to 10,20 GPa·s for all specimens in the final stage of sintering. Differences in the final-stage viscosity were attributed to grain size differences. Relaxation times for the sintering body were estimated to be less than 1 s, indicating that viscous behavior is dominant throughout the sintering process. [source] Cross-linked Polyvinyl Alcohol as a Binder for Gelcasting and Green MachiningJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 10 2008France Chabert Submicrometer alumina suspensions, dispersed in aqueous acidic solutions of polyvinyl alcohol (PVA) and 2,5-dimethoxy-2,5-dihydrofuran, have been evaluated for suitability as a cross-linkable binder system for casting complex-shaped ceramic components. Suspensions of up to 50 vol% solids have rheological behavior, which is suitable for pouring and filling molds. Complex-shaped green bodies are then formed by heating the suspension in the mold for a period of time (typically 15,60 min) at moderate temperature (60°,80°C) to gel the suspension. High green densities (58%,62% of full density) can be obtained. The dried green bodies have strength in excess of 1 MPa and may be readily machined. No more than 1,3 wt% PVA per weight of alumina is necessary, ensuring burnout that minimizes generation of flaws. The ceramic components can be fired to >96% of full density when fired for 2 h at 1400°,1450°C. Cross-linkable PVA may receive more widespread acceptance in ceramic processing than previous gelcasting formulations because PVA is already a common processing additive. [source] Effect of Green Density on the Thermomechanical Properties of a Ceramic During SinteringJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 8 2006Sam E. Schoenberg The thermomechanical properties of a commercial barium titanate were experimentally or theoretically determined for samples with green densities ranging from 45% to 55%. For stresses less than 300 kPa, sample deformation was determined to be linear viscous for all three stages of sintering. The shrinkage rates at a given temperature can differ by up to ,25% as the green density changes from 45% to 55%, and the maximum shrinkage rate increased with decreasing green density. The increase in shrinkage rate with lower green density samples persisted through the final sintering stage. The viscosity was determined by cyclic loading dilatometry to range from 5 to 6 GPa·s in the initial stage of sintering, to 2 GPa·s in the intermediate stage, and to increase to 10,20 GPa·s for all specimens in the final stage of sintering. Differences in the final-stage viscosity were attributed to grain size differences. Relaxation times for the sintering body were estimated to be less than 1 s, indicating that viscous behavior is dominant throughout the sintering process. [source] Effect of Internal Lubricants on Defects in Compacts Made from Spray-Dried PowdersJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 1 2002Sreeram Balasubramanian The role of internal lubricants in the closure of large intergranular pores during dry-pressing was investigated. Alumina was spray-dried with and without an internal lubricant to yield granules with similar characteristics other than lubricant effects. Green and sintered microstructures were evaluated at different compaction pressures. The defects were quantified by evaluating the fracture surface of ,90% dense sintered compacts. The samples that contained an internal lubricant had higher green densities and fewer defects at comparable compaction pressures. The internal lubricant did not cause any significant reduction in green strength or increase in springback. [source] Net Shape Reaction Bonded Ceramic Micro Parts by Mechanical MicrostructuringADVANCED ENGINEERING MATERIALS, Issue 10 2006H.-J. Ritzhaupt-Kleissl Net shape ceramic micro components can be realized by mechanical microstructuring green blanks consisting of precursor materials followed by reaction bonding. The precursor material is composed of mainly zirconium silicide as reactive precursor material, organosilicon polymer (PMSS) as low loss binder and zirconium oxide as an inert phase. Shaping in the green state can easily be performed by micro milling, even if different cutting strategies are applied. Subsequently the components are thermally processed for ceramization and for sintering them to full density. Dependent on the material composition and on the green density the dimensions of the sintered components are retained unchanged compared to the dimensions of the green parts. [source] Water-Based Method for Processing Aluminum Oxynitride (AlON)INTERNATIONAL JOURNAL OF APPLIED CERAMIC TECHNOLOGY, Issue 6 2008Lior Miller A water-based method for producing aluminum oxynitride (AlON) green bodies with a relatively high density is described. While alcohol is usually the medium for ball milling, this approach utilizes water to form a rigid network of aluminum hydroxide in Al2O3,AlN preforms. Al2O3,AlN preforms were prepared by four different routes based either on alcohol or water-based slips, and underwent identical sintering procedures. Samples prepared using the water-based method and pressure filtration reached a green density of 67%, compared with 52% and 47% for samples prepared from alcohol-based slips and formed using pressure filtration and dry pressing, respectively. [source] Preparation of Crystalline-Oriented Titania Photoelectrodes on ITO Glasses from a 2-Propanol,2,4-Pentanedione Solvent by Electrophoretic Deposition in a Strong Magnetic FieldJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 5 2009Mamiko Kawakita Crystal-oriented and crack-free thin TiO2 films with a good interfacial adhesion on indium,tin oxide glass substrates for photoelectrodes of dye-sensitized solar cells were fabricated by the constant voltage electrophoretic deposition (EPD) method in a strong magnetic field of 12 T generated by a superconducting magnet. A binder-free suspension for the EPD was prepared by dispersing TiO2 in a mixture of 2-propanol and 2,4-pentanedione (acetylacetone). The electrical conductivity, sedimentation rate, and the electrophoretic mobility were measured at varying ratios of the mixed solution. The optimized state of the suspension exhibiting the highest surface charge potential and producing deposits with the highest green density was obtained at the 50:50 mixing ratio. The TiO2 films were characterized by X-ray diffraction and scanning electron microscopic analyses. [source] Formation and Densification Behavior of MgAl2O4 Spinel: The Influence of Processing ParametersJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 6 2008Ibram Ganesh Different types of dense stoichiometric and nonstoichiometric magnesium aluminate (MgAl2O4) spinel (MAS) ceramics were prepared following a conventional double-stage firing process using different commercially available alumina and magnesia raw materials. Stoichiometric, magnesia-rich, and alumina-rich spinels were sintered at 1500°,1800°C for 1,2.5 h. The influence of the different processing parameters (average particle size, degree of spinel phase, green density, mass of the powder compact, sintering temperature, holding time at the peak temperature, and starting composition) on the densification behavior of MAS was assessed by measuring the bulk density, apparent porosity, and water absorption capacity, and microstructural observations. Most of the MAS compositions tested exhibited excellent sintering properties. [source] Effect of Green Density on the Thermomechanical Properties of a Ceramic During SinteringJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 8 2006Sam E. Schoenberg The thermomechanical properties of a commercial barium titanate were experimentally or theoretically determined for samples with green densities ranging from 45% to 55%. For stresses less than 300 kPa, sample deformation was determined to be linear viscous for all three stages of sintering. The shrinkage rates at a given temperature can differ by up to ,25% as the green density changes from 45% to 55%, and the maximum shrinkage rate increased with decreasing green density. The increase in shrinkage rate with lower green density samples persisted through the final sintering stage. The viscosity was determined by cyclic loading dilatometry to range from 5 to 6 GPa·s in the initial stage of sintering, to 2 GPa·s in the intermediate stage, and to increase to 10,20 GPa·s for all specimens in the final stage of sintering. Differences in the final-stage viscosity were attributed to grain size differences. Relaxation times for the sintering body were estimated to be less than 1 s, indicating that viscous behavior is dominant throughout the sintering process. [source] Fabrication of Graded Nickel,Alumina Composites with a Thermal-Behavior-Matching ProcessJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 9 2000Andrew N. Winter Composites of nickel and Al2O3 with compositionally graded microstructures were fabricated from powders through an empirically determined thermal-behavior-matching process that was designed to minimize processing-induced stresses. Compositions ranged from pure Al2O3 to pure nickel. Specimen geometries included round disks 25 mm in diameter and 5,25 mm thick, as well as rectangular bars 25 mm × 25 mm in cross section and 75 mm long. Several different gradients were produced, including samples with single interlayers. Compacts were formed by cold uniaxial pressing in a die, followed by consolidation through sintering at 1 atm or hot isostatic pressing. Several different particle sizes of nickel and Al2O3 comprised the composite interlayers. The compaction behavior, sintering start temperature, sintering rate, and total linear shrinkage of each composition were evaluated. Careful data analysis, coupled with sintering theory, led to a layer configuration with matched green density and sintering behavior. Thermomechanically matched layers allowed large, crack-free, graded composites to be produced. [source] The Reaction-Bonded Aluminum Oxide (RBAO) Process: II, The Solid-State Oxidation of RBAO CompactsJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 8 2000Ender Suvaci The oxidation kinetics and the fraction of aluminum that is oxidized via solid,gas reaction in reaction-bonded aluminum oxide (RBAO) compacts are shown to be strongly dependent on the oxidation temperature and the characteristics (size and green density) of the RBAO compact. Based on the Biot number, the oxidation process of RBAO compacts is controlled by convective heat transfer. Low heat transfer from the surface of the compact results in too-rapid oxidation, thermal gradients, and core,shell oxidation of the compacts. Uniform oxidation of RBAO compacts is possible by oxidizing at low temperatures (400°,470°C), where slow surface reaction of the aluminum particles controls the oxidation of the compact. A grain model is presented to cover both linear and nonlinear oxidation regimes during the oxidation of a RBAO compact, and this model predicts the experimental results when surface reaction of the aluminum particles is the rate-controlling mechanism and oxidation of the compact occurs uniformly. [source] Effects of Calcination Temperature and A/B Ratio on the Dielectric Properties of (Ba,Ca)(Ti,Zr,Mn)O3 for Multilayer Ceramic Capacitors with Nickel ElectrodesJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 6 2000Wen-Hsi Lee The electrical performance of multilayer ceramic capacitors (MLCCs) with Ni inner electrodes, made from (Ba,Ca)(Ti,Zr,Mn)O3 (BCTZM), is closely related to the calcination temperature and the A/B ratio of the powder. For materials showing A/B = 1.000, the lifetime, the breakdown voltage, and the RC increase with higher calcination temperatures. No significant effect of the calcination temperature on RC and lifetime was found for materials showing A/B = 0.991. The isoelectric point of BCTZM is shifted toward higher pH values when the calcination temperature is decreased. The above results are attributed to the colloidal stability of aqueous BCTZM suspensions and the resulting green density of powder compacts. [source] Cardanol: A New Dispersant for Alumina in TolueneJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 6 2000Kuttan Prabhakaran Cardanol, which is a naturally occurring C15 unsaturated aliphatic chain-substituted phenol derived from cashew nut shell liquid, was used as a dispersant for alumina in toluene. Adsorption data, along with the results of sedimentation studies, green density, and slurry viscosity (as a function of dispersant concentration), suggest that cardanol adsorption initially proceeded through surface coverage by a phenolic group that lies flat on the surface and that the best powder dispersion occurred at surface saturation by more closely packed end-on adsorbed cardanol molecules. The alkyl-chain unsaturation significantly contributed to dispersion, such that the saturation by hydrogenation led to an increase in the slurry viscosity by a factor of ,2.5. Concentrated slurries generally showed shear-thinning flow behavior, and the measured viscosity of a highly concentrated (53 vol%) slurry was <1 Pa·s at a shear rate of 93 s,1. [source] | ||||||||||