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Fracture Modes (fracture + mode)
Selected AbstractsVery high-cycle fatigue behaviour of shot-peened high-carbon,chromium bearing steelFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 8-9 2002K. SHIOZAWA ABSTRACT Effect of shot-peening on fatigue behaviour in the gigacycle regime was investigated in order to clarify the duplex S,N curve characteristics. Cantilever-type rotary bending fatigue tests were performed in laboratory air at room temperature by using hourglass-shaped specimens of high-carbon,chromium bearing steel, JIS SUJ2. Fatigue crack initiation site changed from the surface of untreated specimen to the subsurface of the specimen because of hardening and compressive residual stress with shot-peening in the region of high-stress amplitude. On the other hand, no difference in fatigue life controlled by the subsurface crack initiation between untreated specimen and shot-peening one was observed in high-cycle region. It was suggested that the S,N curve corresponding to the internal fracture mode is inherent in the material, as compared with the S,N curve of surface fracture mode, which is affected by surface conditions, environmental conditions and so on. Subsurface crack initiation and propagation behaviour were discussed under the detailed measurement of crack initiation area and shape of the fish-eye fracture surface. [source] S,N curve characteristics and subsurface crack initiation behaviour in ultra-long life fatigue of a high carbon-chromium bearing steelFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 12 2001K. Shiozawa The S,N curve obtained from cantilever-type rotary bending fatigue tests using hour-glass-shaped specimens of high carbon-chromium bearing steel clearly distinguished the fracture modes into two groups each having a different crack origin. One was governed by crystal slip on the specimen surface, which occurred in the region of short fatigue life and a high stress amplitude level. The other was governed by a non-metallic inclusion at a subsurface level which occurred in the region of long fatigue life and low stress amplitude. The inclusion developed a fish-eye fracture mode that was distributed over a wide range of stress amplitude not only below the fatigue limit defined as the threshold for fracture due to the surface slip mode but also above the fatigue limit. This remarkable shape of the S,N curve was different from the step-wise one reported in previous literature and is characterized as a duplex S,N curve composed of two different S,N curves corresponding to the respective fracture modes. From detailed observations of the fracture surface and the fatigue crack origin, the mechanisms for the internal fracture mode and the characteristics of the S,N curve are discussed. [source] Degradation of repaired denture base materials in simulated oral fluidJOURNAL OF ORAL REHABILITATION, Issue 3 2000C.-T. Lin This in vitro study evaluates the degradation of repaired denture bases upon immersion in a simulated oral fluid. Denture base materials (Luciton 199®), after being repaired by Repair Material® and Triad®, using three different joint surface designs (butt, round and 45 ° bevel), were immersed onto 99·5 vol.% ethanol/water solution (with similar solubility parameter) for various amounts of time (0,72 h). The flexural loads of the six combination of groups were measured by the three-point bending tests using a universal testing machine. Acoustic emission (AE) during sample fracturing were processed using the MISTRA 2001 system. The fracture pattern and surface details of the interface were examined with a scanning electronic microscope (SEM). Data were analysed using three-way anova and Tukey LSD tests. SEM micrographs of the fracture interface were used to differentiate the fracture mode. The flexural loads (2·72±0·51 Kgf) of the round joint specimens were significantly higher (P<0·05) than those (butt: 1·66±0·38 Kgf, 45 ° bevel: 1·93±0·41 Kgf) of the other two designs. This corresponds to the microscopic examination in which more cohesive failure mode was found for the round joint group after storage. The flexural loads (2·54±0·39 Kgf) of the specimens repaired with Triad® were significantly higher (P<0·05) than those (1·59±0·40 Kgf) of specimens repaired with Repair Material®. Significant progressive reduction of the flexural load and/or AE signals of the specimens was noted in proportion to the length of time of the immersion in the simulated oral fluid. Mechanical strength of a denture base repaired with a round joint design and light-cured material is significantly higher after immersion in simulated oral fluid. [source] Effects of copper amine treatment on mechanical properties of PVC/wood-flour compositesJOURNAL OF VINYL & ADDITIVE TECHNOLOGY, Issue 2 2004Haihong Jiang Copper amine,treated wood flour was added to PVC [poly(vinyl chloride)] matrix in order to manufacture PVC/wood-flour composites. Effects of copper treatments on the mechanical properties of PVC-wood composites were evaluated. Unnotched impact strength, flexural strength, and flexural toughness of the composites were significantly improved by the wood-flour copper treatment. The optimum copper concentration range was 0.2 to 0.6 wt% of wood flour. Fractured surfaces were examined by using scanning electron microscopy (SEM) combined with energy-dispersive spectroscopy (EDS). PVC/wood interfacial debonding was the main fracture mode of untreated wood-flour composites, whereas wood-particle pullout and breakage dominating the fractured surfaces of copper-treated wood-flour composites. On the fractured surfaces, more PVC could be found on the exposed copper-treated wood particles than on untreated wood, a result suggesting improved PVC-wood interfacial adhesion after copper treatments. J. Vinyl Addit. Technol. 10:70,78, 2004. © 2004 Society of Plastics Engineers. [source] Mechanical and Fatigue Behavior of Ca65Mg15Zn20 Bulk-Metallic Glass,ADVANCED ENGINEERING MATERIALS, Issue 1-2 2009Gongyao Wang The compression behavior of a Ca65Mg15Zn20 bulk-metallic glass (BMG) was studied. The specimens showed no macroscopic plasticity. They fractured by exploding into many very small pieces. The Vickers hardness of the Ca65Mg15Zn20 BMG was about 1.42 GPa. The fatigue limit for compression,compression fatigue was found to be about 140 MPa after 106 cycles. The fracture strength was inversely proportional to the fracture time. The proposed mechanism of the splitting and shear fracture modes clearly explained these properties. [source] Fatigue behaviour of friction stir welded AA2024-T3 alloy: longitudinal and transverse crack growthFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 7 2008M. T. MILAN ABSTRACT The fatigue crack growth properties of friction stir welded joints of 2024-T3 aluminium alloy have been studied under constant load amplitude (increasing -,K), with special emphasis on the residual stress (inverse weight function) effects on longitudinal and transverse crack growth rate predictions (Glinka's method). In general, welded joints were more resistant to longitudinally growing fatigue cracks than the parent material at threshold ,K values, when beneficial thermal residual stresses decelerated crack growth rate, while the opposite behaviour was observed next to KC instability, basically due to monotonic fracture modes intercepting fatigue crack growth in weld microstructures. As a result, fatigue crack growth rate (FCGR) predictions were conservative at lower propagation rates and non-conservative for faster cracks. Regarding transverse cracks, intense compressive residual stresses rendered welded plates more fatigue resistant than neat parent plate. However, once the crack tip entered the more brittle weld region substantial acceleration of FCGR occurred due to operative monotonic tensile modes of fracture, leading to non-conservative crack growth rate predictions next to KC instability. At threshold ,K values non-conservative predictions values resulted from residual stress relaxation. Improvements on predicted FCGR values were strongly dependent on how the progressive plastic relaxation of the residual stress field was considered. [source] S,N curve characteristics and subsurface crack initiation behaviour in ultra-long life fatigue of a high carbon-chromium bearing steelFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 12 2001K. Shiozawa The S,N curve obtained from cantilever-type rotary bending fatigue tests using hour-glass-shaped specimens of high carbon-chromium bearing steel clearly distinguished the fracture modes into two groups each having a different crack origin. One was governed by crystal slip on the specimen surface, which occurred in the region of short fatigue life and a high stress amplitude level. The other was governed by a non-metallic inclusion at a subsurface level which occurred in the region of long fatigue life and low stress amplitude. The inclusion developed a fish-eye fracture mode that was distributed over a wide range of stress amplitude not only below the fatigue limit defined as the threshold for fracture due to the surface slip mode but also above the fatigue limit. This remarkable shape of the S,N curve was different from the step-wise one reported in previous literature and is characterized as a duplex S,N curve composed of two different S,N curves corresponding to the respective fracture modes. From detailed observations of the fracture surface and the fatigue crack origin, the mechanisms for the internal fracture mode and the characteristics of the S,N curve are discussed. [source] Damage-viscoplastic consistency model for rock fracture in heterogeneous rocks under dynamic loadingINTERNATIONAL JOURNAL FOR NUMERICAL AND ANALYTICAL METHODS IN GEOMECHANICS, Issue 10 2010Timo Saksala Abstract This paper presents a damage-viscoplastic consistency model for numerical simulation of brittle fracture in heterogeneous rocks. The model is based on a combination of the recent viscoplastic consistency model by Wang and the isotropic damage concept with separate damage variables in tension and compression. This approach does not suffer from ill-posedness, caused by strain softening, of the underlying boundary/initial value problem since viscoplasticity provides the regularization by introducing a length scale effect under dynamic loading conditions. The model uses the Mohr,Coulomb yield criterion with the Rankine criterion as a tensile cut-off. The damage law in compression is calibrated via the degradation index concept of Fang and Harrison. Thereby, the model is able to capture the brittle-to-ductile transition occurring in confined compression at a certain level of confinement. The heterogeneity of rock is accounted for by the statistical approach based on the Weibull distribution. Numerical simulations of confined compression test in plane strain conditions demonstrate a good agreement with the experiments at both the material point and structural levels as the fracture modes are realistically predicted. Copyright © 2009 John Wiley & Sons, Ltd. [source] Role of substrate material in failure of crown-like layer structures,JOURNAL OF BIOMEDICAL MATERIALS RESEARCH, Issue 2 2007Jae-Won Kim Abstract The role of substrate modulus on critical loads to initiate and propagate radial cracks to failure in curved brittle glass shells on compliant polymeric substrates is investigated. Flat glass disks are used to drive the crack system. This configuration is representative of dental crown structures on dentin support in occlusal contact. Specimens are fabricated by truncating glass tubes and filling with epoxy-based substrate materials, with or without alumina filler for modulus control. Moduli ranging from 3 to 15 GPa are produced in this way. Critical loads for both initiation and propagation to failure increase monotonically with substrate modulus, by a factor of two over the data range. Fracture mechanics relations provide a fit to the data, within the scatter bands. Finite element analysis is used to determine stress distributions pertinent to the observed fracture modes. It is suggested that stiffer substrate materials offer potential for improved crown lifetime in dental practice. © 2006 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2006 [source] Failure Modes with Point Loading of Three Commercially Available Denture TeethJOURNAL OF PROSTHODONTICS, Issue 6 2008Andrew R. Moffitt DDS Abstract Purpose: A common problem associated with implant-supported prostheses is the fracture of denture teeth. This study was designed to compare the fracture modes of three denture teeth by compressive load at a 30° off-axis angle. Material and Methods: Three denture teeth (Vident Duostat, Ivoclar Vivadent, and Dentsply Trubyte) processed to two denture base processing systems [injection-molded (IM) SR-Ivocap system and compression-molded (CM) denture base resin] were evaluated. Each specimen was processed to a metal framework. Ultimate failure strength of each system when point loaded at a 30° off-axis angle was recorded, along with a visual inspection of each specimen. Results: The average load fracture for each group was (in N): Vident CM 1106.97 ± 223.20, Vident IM 1168.18 ± 322.52, Dentsply CM 1098.08 ± 286.32, Dentsply IM 1023.80 ± 282.45, Ivoclar CM 1616.98 ± 204.87, and Ivoclar IM 1373.54 ± 282.58. There was a significant difference between the groups and the Ivoclar CM group. The Ivoclar CM group had the highest average load force, and the Dentsply IM group had the lowest average load force. On average, the teeth within the groups fractured at a higher compression force than the average maximum occlusal force in natural dentition. Dentsply and Vident denture teeth fractured more horizontally, and the Ivoclar denture teeth fractured more vertically within the groups. There was no significant difference among the groups between the IM and CM processing methods. Conclusions: In the present in vitro study, all specimens were able to withstand 30° off-axis loading with the exception of one specimen. With these results, this would indicate that these denture teeth are able to withstand normal occlusal forces. [source] Impact behavior of a short glass fiber reinforced thermoplastic polyurethanePOLYMER COMPOSITES, Issue 3 2000J. Jancar The temperature dependence of critical strain energy release rate (Gc,) and standardized Charpy notched impact strength (CNIS) were measured for a thermoplastic polyurethane (TPUR) reinforced with 30 wt% of short glass fibers (SGF) over a temperature interval ranging from ,150°C 23°C (RT) at two strain rates, 70 and 150 s,1, respectively. Fractographic observation of fracture planes was used to qualitatively assess the fracture modes and mechanisms. Adhesion between the reinforcement and the matrix was excellent and the integrity of the fiber-matrix interfacial contact was relatively insensitive to exposure to hydrolysis during the immersion in boiling water for 100 hours. At temperatures above ,30°C, there was a large extent of plastic deformation in the vicinity of crack planes while at temperatures below ,50°C, the extent of plastic deformation was substantially reduced. This resulted in a change in the major energy dissipation mechanism and led to a decrease of both CNIS and Gc, values for SGF/TPUR composites. It was suggested that the plastic deformation of TPUR matrix in the immediate vicinity of glass fibers was the primary source of energy dissipation at temperatures above ,30°C, while the friction and fiber pull-out was the main dissipative process below ,50°C. Over the whole temperature interval investigated, greater Gc, values were obtained at higher strain rate of 150 s,1, without any significant change in the fractographic patterns observed on the fracture planes. The CNIS/Gc, ratio, used to assess suitability of CNIS for comparison of materials, changed with temperature substantially suggesting that the functional dependences of CNIS and Gc, on temperature differ substantially. Hence, CNIS data do not provide a reliable base for material selection and for design purposes in this case. [source] | |||||||||||||