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Flow Front (flow + front)

Distribution by Scientific Domains

Polymers and Materials Science	100%

Selected Abstracts

Reactive mold filling in resin transfer molding processes with edge effects

JOURNAL OF APPLIED POLYMER SCIENCE, Issue 6 2009
Yanyu Ding
Abstract Reactive mold filling is one of the important stages in resin transfer molding processes, in which resin curing and edge effects are important characteristics. On the basis of previous work, volume-averaging momentum equations involving viscous and inertia terms were adopted to describe the resin flow in fiber preform, and modified governing equations derived from the Navier,Stokes equations are introduced to describe the resin flow in the edge channel. A dual-Arrhenius viscosity model is newly introduced to describe the chemorheological behavior of a modified bismaleimide resin. The influence of the curing reaction and processing parameters on the resin flow patterns was investigated. The results indicate that, under constant-flow velocity conditions, the curing reaction caused an obvious increase in the injection pressure and its influencing degree was greater with increasing resin temperature or preform permeability. Both a small change in the resin viscosity and the alteration of the injection flow velocity hardly affected the resin flow front. However, the variation of the preform permeability caused an obvious shape change in the resin flow front. The simulated results were in agreement with the experimental results. This study was helpful for optimizing the reactive mold-filling conditions. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009 [source]

Flow-enhancing layers in the vacuum infusion process

POLYMER COMPOSITES, Issue 5 2002
H. M. Andersson
The current trend towards increased use of vacuum infusion molding for large surface-area parts has increased the interest in an advanced modeling of the process. Because the driving pressure is limited to 1 atmosphere, it is essential to evaluate possible ways to accelerate the impregnation. One way of doing this is to use layers of higher permeability within the reinforcing stack, i.e. flow-enhancing layers. We present an experimental investigation of the flow front shape when using such layers. The through-thickness flow front was observed by making a number of color marks on the glass-mats forming the reinforcing stack, which became visible when the resin reached their position. The in-plane flow front was derived from observations of the uppermost layer. It turned out that existing analytical models agree very well with the experiments if effective permeability data is used, that is, permeability obtained from vacuum infusions. However, the fill-time was nearly twice as long as predicted from permeability data obtained in a stiff tool. This rather large discrepancy may be due to certain features of a flexible mold half and is therefore a topic for further research. The lead-lag to final thickness ratio is dependent on the position of the flow front and ranges form 5 to 10 for the cases tested. Interestingly the lead-lag has a miximum close to the inlet. [source]

Flow front measurements and model validation in the vacuum assisted resin transfer molding process

POLYMER COMPOSITES, Issue 4 2001
R. Mathuw
Through-thickness measurements were recorded to experimentally investigate the through thickness flow and to validate a closed form solution of the resin flow during the vacuum assisted resin transfer molding process (VARFM). During the VART'M process, a highly permeable distribution medium is incorporated into the preform as a surface layer and resin is inftised Into the mold, under vacuum. During Infusion, the resin flaws preferentially across the surface and simultaneously through the thickness of the preform, giving rise to a three dimensional-flow front. The time to fill the mold and the shape of the flow front, which plays a key role in dry spot formation, are critical for the optimal manufacture of large composite parts. An analytical model predicts the flow times and flow front shapes as a function of the properties of the preform, distribution media and resin. It was found that the flow front profile reaches a parabolic steady state shape and the length of the region saturated by resin is proportional to the square root of the time elapsed. Experimental measurements of the flow front in the process were carried out using embedded sensors to detect the flow of resin through the thickness of the preform layer and the progression of flow along the length of the part. The time to fill the part, the length of flow front and its shapes show good agreement between experiments and the analytical model. The experimental study demonstrates the need for control and optimization of resin injection during the manufacture of large parts by VARTM. [source]

Cavity balance for plastic injection molding

POLYMER ENGINEERING & SCIENCE, Issue 6 2000
Y. C. Lam
Cavity balancing is the process of altering the flow front within a cavity through thickness and design changes such that a desired fill pattern is achieved. This paper reports the preliminary research undertaken in developing an automated method for cavity balancing of two-dimensional cavities. The aim of the automated cavity balancing routine is to reduce product development time and to improve product quality. This will lower the level of prerequisite expert knowledge necessary for successful mold and part design. The automated cavity balancing routine has been developed using the concept of flow paths. The hill-climbing algorithm was employed on the cavity fill pattern for generation of the flow paths. Replacing the flow paths generated using the straight flow path assumption in previous work, this method was found to be more versatile and suitable to automation. No special considerations or routines were required to overcome the presence of inserts within the cavity. The method has been implemented in a computer program running as an external loop to the Moldflow software. The models analyzed demonstrate that the proposed method is viable and robust. [source]

Random discontinuous carbon fiber preforms: Experimental permeability characterization and local modeling

POLYMER COMPOSITES, Issue 4 2010
A. Endruweit
Injection experiments indicate that for random discontinuous carbon fiber preforms, increasingly uneven flow fronts develop with increasing fiber bundle length and filament count. While at high propensity for fiber bundle splitting, the preform permeability increases continuously with increasing fiber length, no trend can be identified at low propensity. No clear influence of the virgin bundle filament count on the preform permeability was observed. Types of sizing used on the fibers and bundle cross-sectional shapes may vary and affect the intrinsic filamentization behavior, thus dominating the preform permeability. In a model for local preform permeability, interbundle voids, distributed randomly across the preform thickness, are approximated via a regular void structure. Simulated filling patterns are qualitatively similar to those observed experimentally, showing more pronounced features than those derived from a model based on local through-thickness homogenization of the filament distribution. A model based on an alternating arrangement of fiber bundles and voids allows prediction of global preform permeability values from series of injection simulations, showing quantitatively better agreement with corresponding experimental results than the homogenization model. For global permeability, agreement between simulated and experimental mean values improves with increasing fiber volume fraction, whereas calculated coefficients of variation show no strong dependence on the fiber volume fraction. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers [source]