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Directional Solidification (directional + solidification)

Distribution by Scientific Domains

Polymers and Materials Science	50%
Engineering	50%

Selected Abstracts

How Far Are We from Making Metamaterials by Self-Organization?

ADVANCED FUNCTIONAL MATERIALS, Issue 7 2010
The Microstructure of Highly Anisotropic Particles with an SRR-Like Geometry
Abstract Metamaterials offer new unusual electromagnetic properties, which have already been demonstrated, and many postulated new functionalities are yet to be realized. Currently, however, metamaterials are mostly limited by narrow band behavior, high losses, and limitation in making genuinely 3D materials. In order to overcome these problems an overlap between metamaterial concepts and materials science is necessary. Engineered self-organization is presented as a future approach to metamaterial manufacturing. Using directional solidification of eutectics, the first experimental realization of self-organized particles with a split-ring resonator-like cross section is demonstrated. This unusual morphology/microstructure of the eutectic composite has a fractal character. With the use of TEM and XRD the clear influence of the atomic crystal arrangement on the microstructure geometry is presented. The materials obtained present very high anisotropy and can be obtained in large pieces. Metallodielectric structures can be created by etching and filling the space with metal. The next steps in the development of self-organized materials exhibiting unusual properties are discussed. [source]

Dendritic solidification of binary alloys with free and forced convection

INTERNATIONAL JOURNAL FOR NUMERICAL METHODS IN FLUIDS, Issue 3 2005
P. Zhao
Abstract Dendritic solidification with forced convection and free convection driven by contraction and thermo- solutal buoyancy is simulated in two-dimensional space using a sharp-interface model. Both pure substances and alloys are considered. The model is formulated using the finite element method and works directly with primitive variables. The coupled energy- and solutal concentration-equations, along with the Navier,Stokes equations for incompressible flow, are solved using different meshes. Temperature is solved in a fixed mesh that covers the whole domain (solid + liquid) where the solid,liquid interface is explicitly tracked using marker points. The concentration and momentum equations are solved in the liquid region using an adaptive mesh of triangular elements that conforms to the interface. The velocity boundary conditions are applied directly on the interface. The model is validated using a series of problems that have analytical, experimental and numerical results. Four simulations are presented: (1) crystal growth of succinonitrile with thermal convection under two small undercoolings; (2) dendritic growth into an undercooled pure melt with a uniform forced flow; (3) equiaxial dendritic growth of a pure substance and an alloy with contraction-induced convection; and (4) directional solidification of Pb,0.2 wt% Sb alloy with convection driven by the combined action of contraction, thermal and solutal buoyancy. Some of the simulation results are compared to those reported using other methods including the phase-field method; others are new. In each case, the effects of convection on dendritic solidification are analysed. Copyright © 2005 John Wiley & Sons, Ltd. [source]

In Situ X-Ray Radiography and Tomography Observations of the Solidification of Aqueous Alumina Particle Suspensions,Part I: Initial Instants

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 11 2009
Sylvain Deville
This paper investigates by in situ high-resolution X-ray radiography and tomography the behavior of colloidal suspensions of alumina partic les during directional solidification by freezing. The combination of these techniques provided both qualitative and quantitative information about the propagation kinetic of the solid/liquid interface, the particle redistribution between the crystals and a particle-enriched phase, and the three-dimensional organization of the ice crystals. In this first part of two companion papers, the precursor phenomena leading to directional crystallization during the first instants of solidification are studied. Mullins,Sekerka instabilities are not necessary to explain the dynamic evolution of the interface pattern. Particle redistribution during these first instants is dependent on the type of crystals growing into the suspension. The insights gained into the mechanisms of solidification of colloidal suspensions may be valuable for the materials processing routes derived for this type of directional solidification (freeze-casting), and of general interest for those interested in the interactions between solidification fronts and inert particles. [source]

Purification of metallurgical-grade silicon up to solar grade

PROGRESS IN PHOTOVOLTAICS: RESEARCH & APPLICATIONS, Issue 3 2001
N. Yuge
An estimate has been made of the feasibility of a metallurgical purification process, the NEDO (New Energy and Industrial Technology Development Organization) melt-purification process, for manufacturing solar-grade silicon from metallurgical-grade silicon. Equipment has been developed to pilot manufacturing plant scale. The system comprises an electron-beam furnace for phosphorus removal and a plasma furnace for boron removal. Each furnace has a mold for directional solidification to remove metallic impurities. The concentration of each impurity in the silicon ingot purified through the whole process satisfied the solar-grade level. The Solar-grade silicon produced showed p -type polarity and resistivity within the range 0·5,1·5,,,cm. Copyright © 2001 John Wiley & Sons, Ltd. [source]