Different Processing Conditions (different + processing_condition)

Distribution by Scientific Domains
Distribution within Polymers and Materials Science


Selected Abstracts


Role of thermodynamic, molecular, and kinetic factors in crystallization from the amorphous state

JOURNAL OF PHARMACEUTICAL SCIENCES, Issue 4 2008
Chandan Bhugra
Abstract Though there is an advantage in using the higher solubility amorphous state in cases where low solubility limits absorption, physical instability poses a significant barrier limiting its use in solid oral dosage forms. Unlike chemical instability, where useful accelerated stability testing protocols are common, no methodology has been established to predict physical instability. Therefore, an understanding of the factors affecting crystallization from the amorphous state is not only important from a scientific perspective but also has practical applications. Crystallization from the amorphous matrix has been linked to the molecular mobility in the amorphous matrix and recent research has focused on developing the link between these two fundamental properties of glass forming materials. Although researchers have been actively working in this area for some time, there is no current review describing the present state of understanding of crystallization from the amorphous state. The purpose of this review therefore is to examine the roles of different factors such as molecular mobility, thermodynamic factors, and the implication of different processing condition, in crystallization from the amorphous state. We believe an increased understanding of the relative contributions of molecular mobility and processing conditions are vital to increased usage of the amorphous state in solid oral dosage forms. © 2007 Wiley-Liss, Inc. and the American Pharmacists Association J Pharm Sci 97:1329,1349, 2008 [source]


Alumina/Alumina and Alumina-Zirconia/Alumina-Zirconia Joints Through Glass Interlayers, Microstructure, Mechanical Properties and Residual Stresses

ADVANCED ENGINEERING MATERIALS, Issue 6 2005
G. Faga
As alternative to traditional joining methods, Ca-Al silicate glasses were used to self-bond alumina and alumina-zirconia ceramics under different processing conditions. Microstructures, mechanical properties and residual stress studies have shown glassy interlayer characteristics to be correlated with the chemistry of the starting glasses and of the ceramics. [source]


Textured Microstructure and Dielectric Properties Relationship of BaNd2Ti5O14 Thick Films Prepared by Electrophoretic Deposition

ADVANCED FUNCTIONAL MATERIALS, Issue 7 2009
Zhi Fu
Abstract An alternative approach to tailor the temperature coefficient of permittivity (TC,r) of high Q dielectric BaO,Re2O3,TiO2 (Re: rare earth elements) thick films is presented. 10- to 80-µm-thick BaNd2Ti5O14 (BNT) films are fabricated by electrophoretic deposition on Pt foils under different processing conditions. Observed anisotropic grain growth is facilitated by constrained sintering. The increase of the sintering temperature increases markedly the aspect ratio of the grains, decreases the dielectric permittivity and TC,r changes from ,114 to +12,ppm °C,1. By controlling the sintering temperature, near-zero TC,r, high Q thick films can be fabricated with 45,<,,r,<,70. These findings are of technological relevance since they demonstrate that control of substrate constraint and sintering conditions can be used to control grain anisotropy and thus microwave properties of the BaO,Re2O3,TiO2. The thick films facilitate scaling to small device sizes for high frequency operation. Similar observations are expected in other microwave systems thus opening further technological opportunities. [source]


A preliminary study on bladder-assisted rotomolding of thermoplastic polymer composites

ADVANCES IN POLYMER TECHNOLOGY, Issue 1 2007
A. Salomi
Abstract In this preliminary work, a new process is examined for manufacturing hollow parts from continuous fiber-reinforced thermoplastic polymer. The new process combines the basic idea of bag forming (or bladder-assisted forming) with the rotation of the mold for the processing of thermoplastic matrix composites. A pressurized membrane is used to compact the composite on the inner wall of a mold, which is placed inside a forced convection oven. The mold is removed from the oven for the cooling stage. The process was initially developed by using a thermoplastic pre-preg obtained using yarns of commingled E-glass fibers with isotactic polypropylene (iPP). A preliminary characterization of the thermoplastic composite showed that the material can be consolidated with pressures as low as 0.01 MPa, which is readily achievable with the process of this study. The design of the mold and membrane was carried out on the basis of both structural analysis of the aluminum shell and thermal analysis of the mold. The mold thickness is of great importance with respect to both the maximum pressure allowed in the process and the overall cycle time. Molding was performed on stacks of three and six layers of yarn, varying the applied pressure between 0.01 and 0.05 MPa and maximum temperature of the internal air between 185°C and 215°C. The composite shells obtained under different processing conditions were characterized in terms of physical and mechanical properties. Mechanical properties comparable with those obtained by compression molding and vacuum bagging were obtained. The maximum values obtained are 12.1 GPa and 290 MPa for the flexural modulus and the flexural strength, respectively. Furthermore, the results obtained show that mechanical properties improve with increasing the pressure during the cycle and with the maximum temperature used in the process. © 2007 Wiley Periodicals, Inc. Adv Polym Techn 26:21,32, 2007; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/adv.20085 [source]


Raman spectroscopy for spinline crystallinity measurements.

JOURNAL OF APPLIED POLYMER SCIENCE, Issue 5 2008

Abstract Online Raman spectra, obtained at different points along the spinline during the melt spinning of polypropylene homopolymer (hPP) fibers, are presented. The percentage crystallinity corresponding to each spectrum was determined from the normalized intensity of the 809-cm,1 Raman band. A calibration curve for propylene crystallinity was established offline with compression-molded films and fibers spun under different processing conditions. Several hPPs and propylene,ethylene copolymers (with 5,15% ethylene) were used to cover a wide calibration range for propylene crystallinity (9.5,60.9%) with an R2 value of 0.989. This calibration curve was subsequently used to predict the polypropylene crystallinity in the spinline as a function of distance from the spinneret. Under identical conditions of quench and throughput, at a fixed point along the spinline, the overall crystallinity developed in the fiber was found to increase with an increase in the spinning speed. As the spinning speed increased, the point of the onset of crystallization moved closer to the spinneret. The rise in crystallinity was more gradual, at 750 m/min as opposed to 1500 m/min. Increasing the throughput at constant spinning speed was found to decrease the rate of crystallization because of a decrease in the spinline stress. At a fixed distance from the spinneret under identical conditions of quench and spinning speed, fibers spun at a higher throughput showed less overall crystallinity. The onset and rate of crystallization was found to be faster in the lower melt index H502-25RG resin as compared to the 5D49 resin under the spinning conditions explored. The experimental data presented here were used to validate fundamental fiber-spinning models (see part II of this series of articles). The validated models and experimental observations can be used to guide the fiber spinning of isotactic polypropylene for rapid product development. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008 [source]


A STUDY OF CHINESE-ORIGIN AND EUROPEAN-ORIGIN AUSTRALIAN CONSUMERS' TEXTURE PREFERENCES USING A NOVEL EXTRUDED PRODUCT

JOURNAL OF SENSORY STUDIES, Issue 5 2001
J.M. MURRAY
ABSTRACT Diverse food choices and preferences are commonly observed between consumers cross-culturally, however, many aspects of these behavioral differences are not yet fully understood. In order to investigate cross-cultural texture preferences, six extruded snack samples, manufactured under different processing conditions to represent a range of textural characteristics were characterized by a trained panel using descriptive sensory analysis. In parallel, thirty-eight naive European-Origin and thirty-seven naive Chinese-Origin Australian consumers (t = 75) rated their preference for the snacks. The snacks were not representative of any snacks on the market and thus represented a " novel" product in both cultures. Additionally, consumers answered a simple questionnaire and completed the food neophobia scale. Results of descriptive analysis indicated significant differences (p,0.01) between the samples for 13 out of 15 descriptive attributes but no significant differences in preference were found between European-origin and Chinese-origin consumers. However, overall analysis of mean effects indicated that Chinese-origin consumers rated samples significantly higher than European-origin consumers (p,0.05), suggesting a cultural bias in the use of line scales. Gender did not influence texture preference, however, age significantly influenced preference for three of the samples (p,0.05) and analysis of mean effects also indicated differences in consumers' ratings which were related to age. Food neophobia classification did not influence preference, although many more Chinese-origin consumers (28) were classified as neophobic than were European-origin consumers (11). [source]


Thermo-Mechanical Degradation of LDPE-Based Nanocomposites

MACROMOLECULAR MATERIALS & ENGINEERING, Issue 7 2007
Nadka Tzankova Dintcheva
Abstract Thermo-mechanical degradation of LDPE-based nanocomposites was studied by mainly investigating the rheological properties. For all of the investigated processing conditions, the viscosity of the nanocomposites was higher than that of the pure-LDPE matrix, but on increasing the severity of the mixing conditions, the difference between the viscosity of the nano-filled polymer and that of the pure LDPE decreased. The X-ray traces of the nanocomposites suggest that intercalation has been achieved during the melt, when less-severe processing conditions were used. At severe processing conditions (longer mixing time, high temperature and shear stress) the thermo-mechanical degradation was accelerated, possibly due to the loss of mass from the organoclay galleries. The variations of the viscosity in the presence of two organo-modified montmorillonite (MMt) clays were compared to the ones observed with a MMt clay at different processing conditions. [source]


An Improved Non-Isothermal Kinetic Model for Prediction of Extent of Transesterification Reaction and Degree of Randomness in PET/PEN Blends

MACROMOLECULAR THEORY AND SIMULATIONS, Issue 4-5 2008
Mahdi Golriz
Abstract An improved non-isothermal kinetic model was developed based on mass balance and Arrhenius laws using a second-order reversible reaction capable of predicting the extent of transesterification reaction (X) and the degree of randomness (RD) in poly(ethylene terephthalate) (PET)/poly(ethylene naphthalene-2,6-dicarboxylate) (PEN) blends prepared by a twin screw micro-compounder over a full composition range under different processing conditions. The experimental values of X and RD were determined by 1H-NMR and a direct relationship between them developed. The model constants were tuned by an optimization method using half of the experimental data, with the other half used for verification. Good agreement was found between the experimental and theoretical data in the verification stage and, therefore, it was concluded that the model is capable of predicting the extent of transesterification reaction with a high level of confidence for a wide range of processing conditions. Similarly to the experimental results, the model showed that, among all parameters affecting the extent of transesterification reaction, the time and temperature play the major role, whereas the blend composition does not have a significant role. [source]


Observation of interfacial electrostatic field-induced changes in the silicon dielectric function using spectroscopic ellipsometry

PHYSICA STATUS SOLIDI (A) APPLICATIONS AND MATERIALS SCIENCE, Issue 4 2008
J. Price
Abstract This work investigates the capability of spectroscopic ellipsometry to measure charge trapping centers in thin dielectric films. Specific interfacial electrostatic fields, induced by electrons injected into charge trapping states at the interface, have been identified that directly affect the underlying silicon substrate critical points. The effect of a field-induced change in the silicon fundamental absorption edge due to different processing conditions affecting the oxygen vacancy defects at the interface is presented. Measuring the field-induced change in the silicon dielectric function between a sample with a 2 nm HfO2 film as-deposited and the same sample after a 1000 °C anneal in an N2 ambient reveals that a stronger interfacial field is present for the as-deposited HfO2 film. These results are consistent with the understanding that high temperature anneals work well to passivate oxygen vacancy defects at the silicon/HfO2 interface. Finally, we compare our results with Second Harmonic Generation where specific resonant features are identifiable with electric field enhancements at the same interface. (© 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim) [source]


Processability studies of silica-thermoset polymer matrix nanocomposites

POLYMER ENGINEERING & SCIENCE, Issue 2 2008
C. Lekakou
The aim of this study is to investigate the processability of silica-thermoset polymer matrix nanocomposites in terms of dispersion of silica nanoparticles and their effect on curing. Two thermosetting resins were considered, an epoxy and a polyester resin, with 5% silica, although 1% silica was also used in preliminary studies in the polyester system. Various combinations of mechanical mixing and sonication were investigated for the dispersion of silica nanoparticles under different processing conditions and times in solvent-free and solvent-containing systems. It was found that the best dispersion route involved a solvent-aided dispersion technique. Consequently, different procedures for the solvent removal were investigated. Optical microscopy and SEM were used to characterize the resulting nanocomposites. DSC and rheological DMTA tests demonstrated that the silica nanoparticles shorten the gel time and promote curing in these thermosetting systems. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers [source]


Influence of screw profile and extrusion conditions on the microstructure of polypropylene/organoclay nanocomposites

POLYMER ENGINEERING & SCIENCE, Issue 12 2007
W. Lertwimolnun
Direct melt mixing in a twin screw extruder is a simple and classical technique for preparing nanocomposites by dispersing organoclay in a thermoplastic matrix. In this paper, we focus on organoclay/polypropylene nanocomposites, using maleated polypropylene as compatibilizer. The objective of the work is to characterize the influence of screw profile and processing conditions on the microstructure of the nanocomposite (intercalation and exfoliation). Different screw profiles, more or less severe in terms of mixing elements, have been investigated. For each profile, different processing conditions (feed rate, screw speed) have been tested. Samples were collected both at die exit and all along the screw profiles and analyzed (X-ray diffraction and rheometry). Numerical simulations have been performed to quantify the thermomechanical treatment experienced by the material inside the extruder. For all profiles and operating conditions, a mixed intercalated/exfoliated structure has been observed. Exfoliation increases linearly with the ratio of screw speed to feed rate, but is more important for the less severe profile. Except at low feed rate, intercalation and exfoliation do not change a lot along the screw profile. In many cases, the final microstructure is already obtained after the melting zone of the extruder. POLYM. ENG. SCI., 47:2100,2109, 2007. © 2007 Society of Plastics Engineers [source]


Determination of orientational states in impact-polystyrene specimens by near-infrared polarization spectroscopy

POLYMER ENGINEERING & SCIENCE, Issue 3 2006
C. Schade
To measure the orientational state of opaque high-impact polystyrene (HIPS) samples, the dichroic ratios of different absorption bands have been determined in the near-infrared (NIR) transmission spectra measured with polarized radiation. For injection molded plates, dichroic ratios close to one were observed, indicating very low orientation effects in these specimens. However, a larger anisotropy was detected in the thermoformed cups and additionally different processing conditions could be discriminated by the dichroic effects in the NIR polarization spectra. Thus, NIR transmission spectroscopy with polarized radiation proved to be a convenient and rapid tool to determine orientation phenomena in HIPS samples and may also be implemented as a light-fiber-coupled on-line process control technique. POLYM. ENG. SCI. 46:381,383, 2006. © 2006 Society of Plastics Engineers [source]


Influence of the processing conditions on a two-phase reactive blend system: EVA/PP thermoplastic vulcanizate

POLYMER ENGINEERING & SCIENCE, Issue 11 2002
Catherine Joubert
The elaboration of a TPV based on copolymer of ethylene and vinyl acetate (EVA) and polypropylene (PP) as thermoplastic phase was investigated in a batch mixer. The crosslinking reaction is carried out through a transesterification reaction between ester groups of EVA and alcoxysilane groups of the crosslinker agent tetrapropoxyorthosilicate (TPOS). The main advantage of this crosslinking reaction is that it can be well controlled and suitable for different processing conditions. The aim of the present study is to get a better understanding of the dispersion mechanism and of the phase inversion of the EVA major phase during its dynamic vulcanization into the PP minor phase. It was proved that the initial viscosity ratio, , = ,pp/,EVA, between EVA and PP plays an important part in the morphology development of the reactive blend. The viscosity ratio must be close to the critical ratio expressed by Utracki's model of phase inversion mechanism. Furthermore, the influence of different processing parameters on the variation of the morphology and on the mechanical properties of the ultimate TPV was investigated. The main conclusion of this study is that the characteristic time of crosslinking must be of the same order than the time of mixing. Indeed, better mechanical properties are obtained when a progressive phase inversion occurred and when it is controlled by rheological aspects and transient morphology equilibrium of the two phases and not by the mechanical fragmentation of the crosslinked EVA. For example, in our experimental conditions (concerning the amounts of catalyst and crosslinker reagents), high shear rates can be avoided ( < 80 s,1) as the self-heating of the blend under shear considerably increases (,T , 50°C for = 225 s,1), leading to faster kinetics and consequently to a phase inversion controlled by the fragmentation of the crosslinked EVA phase. [source]


Computer simulation of stress-induced crystallization in injection molded thermoplastics

POLYMER ENGINEERING & SCIENCE, Issue 11 2001
Jianxin Guo
Injection molding of semicrystalline plastics was simulated with the proposed stress-induced crystallization model. A pseudo-concentration method was used to track the melt front advancement. Stress relaxation was considered using the WFL model. Simulations were carried out under different processing conditions to investigate the effect of processing parameters on the crystallinity of the final part. The simulation results reproduced most of the experimental results in the literature. Comparison is made between the slow-crystallizing polymer (PET) and fast-crystallizing polymer (PP) to demonstrate the effect of stress on the crystallization kinetics during the injection molding process for materials with different crystallization properties. The results show that for fast-crystallizing plastics, stress has little effect on the final crystallinity in the injection molded parts. [source]