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Thermoplastic Matrix (thermoplastic + matrix)
Selected AbstractsImproving the properties of LDPE/glass fiber composites with silanized-LDPEPOLYMER COMPOSITES, Issue 7 2009Felipe W. Fabris Low density polyethylene (LDPE) is a widely used thermoplastic. The dispersion of inorganic fillers in thermoplastic matrices such as polyethylene has been largely employed to improve some of its properties. However, interaction between both components is a major issue so the presence of a coupling agent is usually necessary to increase the interaction among the phases. In this study, LDPE chemically modified with vinyltriethoxysilane (VTES) was used as a coupling agent in glass fiber-reinforced LDPE. The composites were prepared in a mixing chamber and subsequently analyzed by tensile tests, rotational rheometry, and scanning electron microscopy (SEM). The mechanical properties were significantly increased by the use of small amounts of the coupling agent. Moreover, the rheological behavior and the SEM micrographs showed higher interaction between the matrix and the reinforcing phase in the composites containing LDPE modified with VTES, confirming the suitability of using this coupling agent in these systems. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers [source] Mechanical properties of natural fibers/polyamides compositesPOLYMER COMPOSITES, Issue 3 2009Patricia Alvarez de Arcaya The aim of this investigation has been to use high performance thermoplastic matrices such as polyamides instead of the commonly used polyolefins to develop natural fiber composites for substituting glass fibers without renouncing to their mechanical properties. For this purpose, different natural fibers such as flax, jute, pure cellulose, and wood pulps have been melt compounded with different polyamides to analyze the effect of fiber content on mechanical properties. Fibers have not been treated as polyamides are less hydrophobic than polyolefins. Thermal behavior of the different fibers was determined by thermogravimetry to know the boundary for processing at high temperatures, since the melting points of the polyamides are much higher than those of polyolefins and this could lead to a higher degradation of the natural fibers. Rheological parameters were deduced by measuring torque values during the mixing process. Flexural and tensile modulus and strength of composites were analyzed, finding an increase in the mechanical properties compared with the unreinforced matrix that turns natural fibers into a considerable reinforcement offering a wealth of possibilities for industrial applications. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers [source] Preparation and characterization of PBT nanocomposites compounded with different montmorillonitesPOLYMER ENGINEERING & SCIENCE, Issue 6 2004Domenico Acierno Because of their superior mechanical and thermal properties, light weight, and favorable cost/performance ratio, nanocomposite materials appear to be suitable replacements for metals and alloys in many industrial applications in fields such as automotive, structural plastics, electronics, packaging, and so on (1). The technological relevance of this large-scale market for polymers is evidenced by the numerous patents issued over the last few years, even though only few applications have entered the market. Polymer-clay nanocomposite systems were successfully prepared by melt compounding using several thermoplastic matrices (polyamides, polyolefins, etc.), but few data are reported in the scientific literature on polyester-based nanocomposites (2). Because of the high commercial relevance of polyesters, we have investigated the effect of organoclay inclusion on the structure and properties of these hybrid systems. In particular, we have studied the relationships between processing conditions, hybrid composition (organoclay type and content), nanoscale morphology and properties of poly(butylene terephthalate) (PBT) nanocomposites based upon several commercial organo-modified montmorillonites at different weight percentages. The melt compounding was performed using a twin-screw extruder, at extrusion rates of 90 or 150 rpm. Polym. Eng. Sci. 44:1012,1018, 2004. © 2004 Society of Plastics Engineers. [source] Effects of coupling agents on the oxidation and darkening of cellulosic materials used as reinforcements for thermoplastic matrices in compositesPOLYMER ENGINEERING & SCIENCE, Issue 2 2000J. Martínez Urreaga Oxidation and darkening occur during the processing of composites made from thermoplastic matrices and cellulosic reinforcements. We have studied the effects of several coupling agents on both the oxidation and darkening of cellulosic materials at temperatures close to those used in the processing of cellulose-reinforced thermoplastics. A maleated polypropylene wax (Epolene E-43TM) and two silanes (N-2-aminoethyl-3-aminopropyltrimethoxy silane and methyltrimethoxysilane) were used as coupling agents. Oxidation was measured by Diffuse Reflectance Infrared Fourier Transform (DRIFT) spectroscopy. Standard colorimetry was used to measure darkening. Coupling agent effects depend on the nature and extent of cellulose modification achieved by treatments and the nature of the coupling agent. Epolene wax E-43 produced scarce effects on both the oxidation and darkening of cellulosic materials at 200°C. Only for longer oxidation times was an increase in oxidation and darkening observed in E-43-treated samples. Silane coupling agents inhibited the formation of carbonyl and carboxyl groups for shorter oxidation times. The diaminosilane produced a stronger darkening, probably due to a chemical reaction that generated new chromophores containing CN bonds. [source] Numerical simulation of the microscale impregnation in commingled thermoplastic composite yarnsADVANCES IN POLYMER TECHNOLOGY, Issue 2 2010R. Gennaro Abstract The impregnation of a glass woven fabric with an amorphous polyethylene terephthalate copolymer (PET- g) matrix was investigated using a finite element (FE) model for interbundle and intrabundle flow of the matrix. Micrographs of samples obtained by film stacking of PET- g to impregnate the glass fabric have confirmed the occurrence of interbundle and intrabundle flow, taking place as separate steps. On the basis of this evidence, two different mechanisms for the fiber impregnation were postulated. The first flow process is associated with a macroscale interbundle impregnation, whereas the second is associated with microscale intrabundle impregnation. Two different FE models were developed to simulate the microscopic and macroscopic flow of the matrix, considering a large number of different random fiber arrangements. Both models could account for the non-Newtonian rheological behavior of the thermoplastic matrix. The microscale impregnation of fibers was simulated by using randomly spaced and nonoverlapping unidirectional filaments. The effect of the number of filaments and the number of random distributions necessary to achieve an adequate accuracy of the method was assessed. The results obtained from the simulation showed that at low pressures, the polymer melt exhibits Newtonian behavior, which makes it possible to predict the tow permeability by the Darcy law. A more difficult situation arises at high pressures because of the non-Newtonian behavior of the melt. This requires the introduction of a value for the permeability that is also dependent on the rheological properties of the melt. The same non-Newtonian behavior of the matrix was observed for macroscale impregnation of bundles. © 2010 Wiley Periodicals, Inc. Adv Polym Techn 29:122,130, 2010; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/adv.20179 [source] Effects of alkali and silane treatment on the mechanical properties of jute-fiber-reinforced recycled polypropylene compositesJOURNAL OF VINYL & ADDITIVE TECHNOLOGY, Issue 3 2010Xinxin Wang Jute-fibers-reinforced thermoplastic composites are widely used in the automobile, packaging, and electronic industries because of their various advantages such as low cost, ease of recycling, and biodegradability. However, the applications of these kinds of composites are limited because of their unsatisfactory mechanical properties, which are caused by the poor interfacial compatibility between jute fibers and the thermoplastic matrix. In this work, four methods, including (i) alkali treatment, (ii) alkali and silane treatment, (iii) alkali and (maleic anhydride)-polypropylene (MAPP) treatment, and (iv) alkali, silane, and MAPP treatment (ASMT) were used to treat jute fibers and improve the interfacial adhesion of jute-fiber-reinforced recycled polypropylene composites (JRPCS). The mechanical properties and impact fracture surfaces of the composites were observed, and their fracture mechanism was analyzed. The results showed that ASMT composites possessed the optimum comprehensive mechanical properties. When the weight fraction of jute fibers was 15%, the tensile strength and impact toughness were increased by 46 and 36%, respectively, compared to those of untreated composites. The strongest interfacial adhesion between jute fibers and recycled polypropylene was obtained for ASMT composites. The fracture styles of this kind of composite included fiber breakage, fiber pull-out, and interfacial debonding. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers. [source] Mechanical behavior of cold plasma,treated sisal and high-density polyethylene compositesPOLYMER COMPOSITES, Issue 3 2003Adriana R. Martin Sisal fibers and finely powdered high-density polyethylene were surface functionalized with dichlorosilane on a RF(radio frequency)-plasma reactor. Composites made from sisal and high-density polyethylene were compounded using a thermokinetic mixer. The discharged mass was cooled, granulated, and injected molded into composite specimens for testing. The mechanical behaviors (tensile, impact and thermal dynamical mechanical properties) of composites made from cold plasma-treated and untreated components are compared and discussed. The best mechanical performance was generally obtained for composites where only the inert thermoplastic matrix was plasma-functionalized. Plasma treatment of lignocellulosic fibers seems to induce decomposition processes of the surface layers structures exposed to the plasma that generally does not contribute to significant improvement on the mechanical behavior of the composite. [source] Production of leather-like composites using short leather fibers.POLYMER COMPOSITES, Issue 6 2002Leather-like composites were prepared by addition of chemically modified short leather fibers (SLF) into a plasticized polyvinyl chloride (pPVC) matrix. The fibers were subjected to chemical modification by emulsion polymerization to achieve good interfacial adhesion between SLF and the pPVC matrix. The SLF with chemical modification were obtained from three different reaction conditions where these SLF have different percentages of grafted and deposited PMMA polymer onto the fiber surface. The incorporation of the SLF into the thermoplastic matrix was carried out using a torque-rheometer and the composites obtained were molded by compression. Tensile and tear mechanical tests were performed on composite samples, and the morphology of the fractured surfaces was analyzed using scanning electron microscopy (SEM). The results show that the incorporation by grafting of polymethyl metacrylate (PMMA) onto the fibers produced a significant improvement of their interfacial adhesion to pPVC, promoting the compatibilization between the fiber surface and matrix. The findings are discussed and interpreted in terms of enhanced adhesion at phase boundaries. Overall, the results confirm that it is possible to produce modified leather composites based on a pPVC matrix, which exhibit relatively high tensile strength, tear resistance and flexibility. These composites are very suitable candidate materials for applications in the footwear industry. [source] Properties of films from polypropylene and thermotropic liquid crystalline polymer blendsPOLYMER COMPOSITES, Issue 3 2000L. Incarnato In this paper the effect of the inclusion of two different thermotropic liquid crystalline polymers, namely Rodrun 3000 and Vectra A950, in a PP matrix is analyzed with particular attention to the gas transport and mechanical properties of the extruded blend films. The experiments, conducted on PP/Rodrun 3000 and PP/Vectra A950 films, have shown that the presence of TLCPs, also at low percentages, modify the properties of the thermoplastic matrix in a manner depending on the degree of compability and interfacial adhesion between the two components of the blends. Moreover, the effect of a maleic anhydride grafted PP (MAP), used as compatibilizing agent, on the properties and morphology of the PP/Rodrun 3000 system was examined. It was found that the addition of the MAP determines an increase in the barrier properties and in toughness of the films compared to those without MAP. [source] Engineering investigations on the potentiality of the thermoformability of HDPE charged by wood flours in the thermoforming partPOLYMER ENGINEERING & SCIENCE, Issue 8 2009F. Erchiqui A dynamic finite element method is used to analyze the thermoformability of composites containing wood and a thermoplastic matrix for five different proportions of wood flour. Linear viscoelastic properties can be obtained by small amplitude oscillatory shear tests and the viscoelastic behavior is characterized using the Lodge model. To account for enclosed gas volume, which inflates the thermoplastic composite membrane, a thermodynamic approach is used to express the external work in terms of a closed volume. Pressure load is deduced by thermodynamic law using the Redlich,Kwong gas equation. The Lagrangian method together with the assumption of membrane theory is used in the finite element implementation. In addition, the influence of air flow on thickness and stress and the energy required to form a thin polymeric part in the thermoforming process are analyzed for five different proportions of wood flour in the HDPE material. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers [source] Wood-thermoplastic composites manufactured using beetle-killed spruce from AlaskaPOLYMER ENGINEERING & SCIENCE, Issue 1 2009Vikram Yadama The primary objectives of the study were to characterize the critical properties of wood flour produced using highly deteriorated beetle-killed spruce for wood-plastic composite (WPC) production and evaluate important mechanical and physical properties of WPC extruded using an industry standard formulation. Chemical composition analysis indicated no significant differences in wood constituents between highly deteriorated and sound wood. Preliminary investigation with Fourier transform infrared spectroscopy (FTIR), however, indicated partial degradation or depolymerization of carbohydrate components in highly deteriorated wood compared to sound wood from green trees; effects of these changes could be seen in cell collapse and poor interaction between thermoplastic matrix and deteriorated wood fiber. Physical and mechanical properties of extruded WPCs manufactured from highly deteriorated material were comparable to WPC properties produced using pine wood flour that served as a control material. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers [source] Influence of screw profile and extrusion conditions on the microstructure of polypropylene/organoclay nanocompositesPOLYMER ENGINEERING & SCIENCE, Issue 12 2007W. Lertwimolnun Direct melt mixing in a twin screw extruder is a simple and classical technique for preparing nanocomposites by dispersing organoclay in a thermoplastic matrix. In this paper, we focus on organoclay/polypropylene nanocomposites, using maleated polypropylene as compatibilizer. The objective of the work is to characterize the influence of screw profile and processing conditions on the microstructure of the nanocomposite (intercalation and exfoliation). Different screw profiles, more or less severe in terms of mixing elements, have been investigated. For each profile, different processing conditions (feed rate, screw speed) have been tested. Samples were collected both at die exit and all along the screw profiles and analyzed (X-ray diffraction and rheometry). Numerical simulations have been performed to quantify the thermomechanical treatment experienced by the material inside the extruder. For all profiles and operating conditions, a mixed intercalated/exfoliated structure has been observed. Exfoliation increases linearly with the ratio of screw speed to feed rate, but is more important for the less severe profile. Except at low feed rate, intercalation and exfoliation do not change a lot along the screw profile. In many cases, the final microstructure is already obtained after the melting zone of the extruder. POLYM. ENG. SCI., 47:2100,2109, 2007. © 2007 Society of Plastics Engineers [source] Processing, properties and stability of biodegradable composites based on Mater-Bi® and cellulose fibresPOLYMERS FOR ADVANCED TECHNOLOGIES, Issue 11-12 2003D. Puglia Abstract In this work, the behaviour of biocomposites obtained by the addition of flax cellulose pulp to Mater-Bi®, a commercial thermoplastic matrix based on starch, has been studied in comparison with traditional glass fibre composites. The composites were produced by compounding with a twin-screw extruder. Depending on the kind of fibre, reinforcement contents of 10,40% were obtained. The mechanical behaviour, both in normal conditions and after water absorption, was analysed. It has been noted that the addition of cellulose pulp increases the composite modulus more than glass fibre: in fact, a poor adhesion of the interface between the glass fibre and Mater-Bi® has been observed. The thermal degradation behaviour of the composite has been studied by thermogravimetric analysis (TGA). Different degradation peaks have been observed and the activation energies, related to the main peak, have been calculated. The addition of cellulose pulp produces better mechanical properties and higher thermal stability. Copyright © 2003 John Wiley & Sons, Ltd. [source] Biochemical, mechanical, and spectroscopic analyses of genetically engineered flax fibers producing bioplastic (poly-,-hydroxybutyrate)BIOTECHNOLOGY PROGRESS, Issue 5 2009Magdalena Wróbel-Kwiatkowska Abstract The interest in biofibers has grown in recent years due to their expanding range of applications in fields as diverse as biomedical science and the automotive industry. Their low production costs, biodegradability, physical properties, and perceived eco-friendliness allow for their extensive use as composite components, a role in which they could replace petroleum-based synthetic polymers. We performed biochemical, mechanical, and structural analyses of flax stems and fibers derived from field-grown transgenic flax enriched with PHB (poly-,-hydroxybutyrate). The analyses of the plant stems revealed an increase in the cellulose content and a decrease in the lignin and pectin contents relative to the control plants. However, the contents of the fibers' major components (cellulose, lignin, pectin) remain unchanged. An FT-IR study confirmed the results of the biochemical analyses of the flax fibers. However, the arrangement of the cellulose polymer in the transgenic fibers differed from that in the control, and a significant increase in the number of hydrogen bonds was detected. The mechanical properties of the transgenic flax stems were significantly improved, reflecting the cellulose content increase. However, the mechanical properties of the fibers did not change in comparison with the control, with the exception of the fibers from transgenic line M13. The generated transgenic flax plants, which produce both components of the flax/PHB composites (i.e., fibers and thermoplastic matrix in the same plant organ) are a source of an attractive and ecologically safe material for industry and medicine. © 2009 American Institute of Chemical Engineers Biotechnol. Prog., 2009 [source] | ||||||||||