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Slot Die Coating (slot + die_coating)
Selected AbstractsSlot die coating of dilute suspensionsASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING, Issue 2 2009Yi-Tsun Lin Abstract An experimental study was carried out to investigate slot die coating of dilute suspensions. Polymethyl methacrylate (PMMA) particles of different sizes were added to glycerol solutions as test fluids. The coating flow experiment was performed on a lab coater. The operating window, which is a domain in which only a stable and uniform coating solution is possible, was determined experimentally. It was found that adding particles has little effect on the physical properties of glycerol solutions, as only the fluid viscosity increases slightly. Two coating defects are commonly observed; ribbing which is caused by flow instability refers to lateral waves on the coated surface, and air entrainment which implies that air bubbles are trapped in the coating solution. Adding particles has little effect on the operating window if the coating defect is ribbing. However, the operating window can be expanded substantially if the coating defect is air entrainment. Higher the particle concentration, or the smaller the particle size, more significant is the expansion of the operating window. The maximum coating speed may increase to 80% for high suspension particle density number. A previous study reported that there exists an optimal particle size which has the largest operating window for a given pure solution; this was not found in the present work. Copyright © 2008 Curtin University of Technology and John Wiley & Sons, Ltd. [source] Operating windows of slot die coating: Comparison of theoretical predictions with experimental observationsADVANCES IN POLYMER TECHNOLOGY, Issue 1 2010Chi-Feng Lin Abstract The objective of the present study is to examine the validity of the theoretical predictions on the operating windows of slot die coating. The operating window is defined as a domain inside which stable and uniform coating is possible; different types of coating defects are found outside the window. A flow visualization technique was applied to observe the coating bead, particularly the positions and shapes of the downstream and upstream menisci, just before and after coating defects appear at high coating speeds. Special features of coating bead shapes, which lead to onsets of ribbing and air entrainment, were identified. The two-dimensional flow in the coating bead region was computed by the commercial software package FLOW-3D®. Critical features observed experimentally for the onset of coating defects were used to judge whether the coating flow was within the operating window. The theoretically evaluated operating windows were found to be much larger than those determined experimentally in terms of coating speeds. However, the qualitative trends of theoretical predictions agree with experimental observations. © 2010 Wiley Periodicals, Inc. Adv Polym Techn 29:31,44, 2010; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/adv.20173 [source] Slot die coating of dilute suspensionsASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING, Issue 2 2009Yi-Tsun Lin Abstract An experimental study was carried out to investigate slot die coating of dilute suspensions. Polymethyl methacrylate (PMMA) particles of different sizes were added to glycerol solutions as test fluids. The coating flow experiment was performed on a lab coater. The operating window, which is a domain in which only a stable and uniform coating solution is possible, was determined experimentally. It was found that adding particles has little effect on the physical properties of glycerol solutions, as only the fluid viscosity increases slightly. Two coating defects are commonly observed; ribbing which is caused by flow instability refers to lateral waves on the coated surface, and air entrainment which implies that air bubbles are trapped in the coating solution. Adding particles has little effect on the operating window if the coating defect is ribbing. However, the operating window can be expanded substantially if the coating defect is air entrainment. Higher the particle concentration, or the smaller the particle size, more significant is the expansion of the operating window. The maximum coating speed may increase to 80% for high suspension particle density number. A previous study reported that there exists an optimal particle size which has the largest operating window for a given pure solution; this was not found in the present work. Copyright © 2008 Curtin University of Technology and John Wiley & Sons, Ltd. [source] | ||||||||||