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Screw Geometry (screw + geometry)

Distribution by Scientific Domains
Polymers and Materials Science75%

Selected Abstracts

Influences of the Process Chain on the Fatigue Behavior of Samples with Tension Screw Geometry,

ADVANCED ENGINEERING MATERIALS, Issue 4 2010
Marcus Klein
To analyze the influence of the material batch, the structure of the manufacturing process chain, and the process parameters, four different material batches of the quenched and tempered steel SAE 4140 were used to manufacture samples with tension screw geometry. Five different, manufacturing process chains, consisting of the process steps heat treatment, turning, and grinding, were applied. After selected process steps, light and SEM micrographs as well as fatigue experiments were performed. The process itself as well as the process parameters influences the properties of the surface layers and the fatigue behavior in a characteristic manner. For example the variation of the feed rate and cutting speed in the hard-turning process leads to significantly different mechanical properties of the surface layers and residual stress states, which could be correlated with the fatigue behavior. The cyclic deformation behavior of the investigated components can be benchmarked equivalently with stress,strain hysteresis as well as high precision temperature and electrical resistance measurements. The temperature and electrical resistance measurements are suitable for component applications and provide an enormous advantage of information about the fatigue behavior. The temperature changes of the failed areas of the samples with tension screw geometry were significantly higher, a reliable identification of endangered areas is thereby possible. A new test procedure, developed at the Institute of Materials Science and Engineering of the University of Kaiserslautern, with inserted load-free-states during constant amplitude loading, provides the opportunity to detect proceeding fatigue damage in components during inspections. [source]

An experimental study of single-screw extrusion of HDPE,wood composites

ADVANCES IN POLYMER TECHNOLOGY, Issue 3 2010
Karen Xiao
Abstract Single-screw extrusion experiments were carried out to study the extrusion characteristics of HDPE,wood composites. Three screw geometries (A, B, and C) were used, and the effects of screw speed on output, melting, and pressure profile were studied. Screw A had a much higher compression ratio than screws B and C, which directly affected the melting behavior of the polymers. Screws B and C had the same compression ratio; however, screw C had the same metering capacity as screw A. Therefore, by comparing screws B and C, the effect of feed depth on the solid conveying capacity was investigated. It was found that while screw B had higher outputs than both screws A and C as expected, screw C had a much lower output than screw A for highly filled resins even though they had the same metering capacity. For HDPE, screws A and C showed the same output as expected. Further examinations of the pressure profiles and melting profiles from screw extraction experiments confirmed that screw C showed a severely starved solids conveying capacity for wood-filled resins, which limited the total outputs. Comparing the outputs and pressure generations between theoretical predictions and actual experimental results, it was evident that due to the inaccurate assumption of fully filled channels common in single screw extrusion, both outputs and pressure generations in the extruders were overpredicted. © 2010 Wiley Periodicals, Inc. Adv Polym Techn 29:197,218, 2010; View this article online at wileyonlinelibrary. DOI 10.1002/adv.20190 [source]

Influences of the Process Chain on the Fatigue Behavior of Samples with Tension Screw Geometry,

ADVANCED ENGINEERING MATERIALS, Issue 4 2010
Marcus Klein
To analyze the influence of the material batch, the structure of the manufacturing process chain, and the process parameters, four different material batches of the quenched and tempered steel SAE 4140 were used to manufacture samples with tension screw geometry. Five different, manufacturing process chains, consisting of the process steps heat treatment, turning, and grinding, were applied. After selected process steps, light and SEM micrographs as well as fatigue experiments were performed. The process itself as well as the process parameters influences the properties of the surface layers and the fatigue behavior in a characteristic manner. For example the variation of the feed rate and cutting speed in the hard-turning process leads to significantly different mechanical properties of the surface layers and residual stress states, which could be correlated with the fatigue behavior. The cyclic deformation behavior of the investigated components can be benchmarked equivalently with stress,strain hysteresis as well as high precision temperature and electrical resistance measurements. The temperature and electrical resistance measurements are suitable for component applications and provide an enormous advantage of information about the fatigue behavior. The temperature changes of the failed areas of the samples with tension screw geometry were significantly higher, a reliable identification of endangered areas is thereby possible. A new test procedure, developed at the Institute of Materials Science and Engineering of the University of Kaiserslautern, with inserted load-free-states during constant amplitude loading, provides the opportunity to detect proceeding fatigue damage in components during inspections. [source]

Behavior of fully filled regions in a non-intermeshing twin-screw extruder

POLYMER ENGINEERING & SCIENCE, Issue 8 2003
Rajath Mudalamane
Twin-screw extruders are operated with sequential filled and partially filled regions in order to perform the required unit processes. Channel fill length, defined as the length of fully filled regions in an extrusion screw, is gaining importance as a design parameter because of its implications on residence time distribution, distributive and dispersive mixing, and also process stability. A detailed study,experimental and theoretical,of the behavior of fill lengths in response to operating conditions (throughput, screw speed) and screw geometry is presented in this paper. Mean residence times were also measured for each geometry and operating condition. The apparatus consisted of a non-intermeshing counter-rotating twin-screw extruder (NITSE) with a transparent (acrylic) barrel, fed with corn syrup (Newtonian at room temperature). Fill length exhibits a nonlinear relationship with specific throughput (Q/N), with the slope increasing monotonously as the throughput Q increases at a given screw speed N. The mean residence time exhibits a strong linear relationship with inverse specific throughput and inverse fill length. A theoretical model was developed to predict the filled length based on pressure-throughput relationships taken from literature for this system, and the predictions were found to agree very well with experimental observations. [source]