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Screw Extrusion (screw + extrusion)
Selected AbstractsAn experimental study of single-screw extrusion of HDPE,wood compositesADVANCES IN POLYMER TECHNOLOGY, Issue 3 2010Karen Xiao Abstract Single-screw extrusion experiments were carried out to study the extrusion characteristics of HDPE,wood composites. Three screw geometries (A, B, and C) were used, and the effects of screw speed on output, melting, and pressure profile were studied. Screw A had a much higher compression ratio than screws B and C, which directly affected the melting behavior of the polymers. Screws B and C had the same compression ratio; however, screw C had the same metering capacity as screw A. Therefore, by comparing screws B and C, the effect of feed depth on the solid conveying capacity was investigated. It was found that while screw B had higher outputs than both screws A and C as expected, screw C had a much lower output than screw A for highly filled resins even though they had the same metering capacity. For HDPE, screws A and C showed the same output as expected. Further examinations of the pressure profiles and melting profiles from screw extraction experiments confirmed that screw C showed a severely starved solids conveying capacity for wood-filled resins, which limited the total outputs. Comparing the outputs and pressure generations between theoretical predictions and actual experimental results, it was evident that due to the inaccurate assumption of fully filled channels common in single screw extrusion, both outputs and pressure generations in the extruders were overpredicted. © 2010 Wiley Periodicals, Inc. Adv Polym Techn 29:197,218, 2010; View this article online at wileyonlinelibrary. DOI 10.1002/adv.20190 [source] Combinatorial development of polymer nanocomposites using transient processing conditions in twin screw extrusionAICHE JOURNAL, Issue 7 2008Arun K. Kota Abstract A new approach is presented for combinatorial development of polymer nanocomposites with compositional gradients (CGs). The CGs were developed using transient processing conditions in twin screw extrusion with small quantities of expensive nanoscale fillers. Convolution of step input with normalized residence volume distributions (RVDs) was used to establish the processing,structure relationship for the CGs. The normalized RVD was established as a process characteristic independent of processing conditions and measured in situ using an optical probe. The CG determined nondestructively using the new combinatorial approach was validated through comparison with more time-consuming and destructive thermogravimetric analysis. The CG could also be established with relatively inexpensive microscale fillers using the normalized RVD obtained with nanoscale fillers, suggesting that transient effects of the mixing process are independent of the size of the filler. Finally, structure,property relationship of combinatorially developed polymer nanocomposites was established by characterizing their dynamic mechanical behavior (storage modulus, G,, and loss modulus, G,). The dynamic mechanical behavior of the combinatorially developed composites correlated well with the batch-processed ones, indicating that the transient mixing conditions in extrusion do not affect the material properties. © 2008 American Institute of Chemical Engineers AIChE J, 2008 [source] Simulations of grafting monomers and associated degradation of polypropylene in a modular co-rotating twin screw extruderJOURNAL OF VINYL & ADDITIVE TECHNOLOGY, Issue 4 2005Jongmin Keum Kinetic models of grafting maleic anhydride (MAH) and methyl methacrylate (MMA) on polypropylene (PP) were developed for screw extrusion. However, the kinetic models were insufficient to explain the grafting reactions along the length of modular co-rotating twin screw extruders because the rheological properties and the residence time of PP changed owing to degradation of PP during the grafting reaction. In order to model this system for a modular co-rotating twin screw extruder, the kinetic model of grafting reaction and models for degradation of PP were combined with fluid mechanics and heat transfer. Given the geometrical configurations of the screw, the operating conditions, and the physical properties of the polypropylene, the simulations predicted variation of molecular weight and mean residence time due to degradation of PP. The weight percent of grafted MAH or MMA on PP profiles along the screw axis was also calculated in the simulation. These predictions were compared with experimental data for various operating conditions. J. VINYL. ADDIT. TECHNOL. 11:143,149, 2005. © 2005 Society of Plastics Engineers. [source] |