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Reactive Processing (reactive + processing)
Selected AbstractsReactive Processing in Ceramic-Based SystemsINTERNATIONAL JOURNAL OF APPLIED CERAMIC TECHNOLOGY, Issue 1 2006William G. Fahrenholtz Reactive hot pressing is discussed as a processing method to form ceramic-based materials. Fundamental aspects of thermodynamics such as favorable Gibbs'-free energy changes, phase equilibria, and adiabatic temperature are presented as criteria for determining whether the desired reactions can be used to form dense materials. Two case studies are presented as examples to describe control of microstructure and properties. The fabrication of Al2O3,Nb and ZrB2 are discussed with respect to the three thermodynamic criteria as well as the microstructure and properties of the materials that are produced. [source] Reactive processing of syndiotactic polystyrene with an epoxy/amine solvent systemMACROMOLECULAR SYMPOSIA, Issue 1 2003Jaap Schut Abstract Syndiotactic polystyrene (sPS) is a new semi-crystalline thermoplastic which is believed to fill the price-performance gap between engineering and commodity plastics. In order to reduce the high processing temperature of sPS (>290°C), an epoxy-amine model system was used as a reactive solvent. Such a processing aid can be used to achieve a 50 to 500 fold lowering of the melt viscosity. When initially homogeneous solutions of sPS in a stoechiometric epoxy-amine mixture are thermally cured, Reaction Induced Phase Separation (RIPS) takes place, leading to phase separated thermoplastic-thermoset polymer blends. We focus our study on low (wt% sPS < 20%) and high concentration blends (wt% sPS > 60%) prepared by two processing techniques (mechanical stirring in a laboratory reactor or internal mixer/ reactive extrusion respectively). These blends have different potential interests. Low concentration blends (sPS domains in an epoxy-amine matrix) are prepared to create new, tunable blend morphologies by choosing the nature of the phase separation process, i.e. either crystallisation followed by polymerization or polymerization followed crystallisation. High concentration blends (sPS matrix containing dispersed epoxy-amine particles after RIPS) are prepared to facilitate the extrusion of sPS. In this case, the epoxy amine model system served as a reactive solvent. The time to the onset of RIPS is in the order of 7-9 min for low concentration blends, while it increases to 20-45 min for high concentration samples, as the reaction rates are substantially slowed down due to lower epoxy and amine concentrations. During the curing reaction the melting temperature of sPS in the reactive solvent mixture evolves back from a depressed value to the level of pure sPS. This indicates a change in the composition of the sPS phase, caused by (complete) phase separation upon reaction. We conclude that our epoxy amine system is suited for reactive processing of sPS, where final properties depend strongly on composition and processing conditions. [source] The role of a novel p -phenylen-bis-maleamic acid grafted atactic polypropylene interfacial modifier in polypropylene/mica composites as evidenced by tensile propertiesJOURNAL OF APPLIED POLYMER SCIENCE, Issue 6 2009J. M. García-Martínez Abstract Present work is devoted to the study of the tensile behavior of polypropylene (PP)/mica composites with improved interfacial interactions from the matrix side caused by the presence of a p -phenylen-bis-maleamic acid grafted atactic polypropylene (aPP- pPBM) as an interfacial agent. Hence, aPP- pPBM was previously obtained, in our laboratories, by reactive processing in the melt of a by-product (atactic PP) from industrial polymerization reactors. Present article is two-fold, on one hand it has been planned to evidence the so called interfacial effects caused by this novel interfacial agent (aPP- pPBM) yielding better final properties of the heterogeneous system as a whole as revealed by tensile mechanical properties, and on the other to obtain models to forecast the overall behavior of the system. For such purpose, a Box-Wilson experimental design considering the amount of mica particles and of interfacial agent as independent variables was used to obtain polynomials to forecast the behavior of the PP/Mica system in the experimental space scanned. The existence of a critical amount of aPP- pPBM to optimize mechanical properties appears to emerge. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009 [source] Modification of cellulose acetate with oligomeric polycaprolactone by reactive processing: Efficiency, compatibility, and propertiesJOURNAL OF APPLIED POLYMER SCIENCE, Issue 5 2009Szilvia Klébert Abstract Oligomeric polycaprolactone (oPCL) was used for the modification of cellulose acetate by reactive processing in an internal mixer at 180°C, 50 rpm, 60 min reaction time, and 45 wt % caprolactone (CL) content. The product of the reaction was characterized by several analytical techniques and its mechanical properties were determined by dynamic mechanical thermal analysis and tensile testing. The synthesized oPCL contained small and large molecular weight components. The small molecular weight fraction plasticized cellulose acetate externally and helped fusion. Although composition and structure did not differ considerably from each other when CL monomer or polycaprolactone oligomer was used for modification, the grafting of a few long chains had considerable effect on some properties of the product. The large molecular weight chains attached to CA increased the viscosity of the melt considerably and resulted in larger deformability. oPCL homopolymer is not miscible with cellulose acetate and migrates to the surface of the polymer. Exuded polycaprolactone oligomers crystallize on the surface but can be removed very easily. More intense conditions may favor the grafting of long chains leading to polymers with advantageous properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009 [source] Blending of NR/BR/EPDM by reactive processing for tire sidewall applications.JOURNAL OF APPLIED POLYMER SCIENCE, Issue 4 2007Abstract Cure incompatibility in NR/BR/EPDM blends is a crucial problem, affecting blend properties. In a previous study, it was demonstrated that the mechanical properties of such blends can be significantly improved by utilizing a reactive processing technique, in which a pretreated EPDM is first prepared by incorporating all compounding ingredients in the EPDM and subsequent preheating, prior to crossblending with premasticated NR/BR. In the present article, the pretreated EPDM-moieties are prepared using two different accelerators, N -cyclohexyl-2-benzothiazole sulfenamide (CBS) and 6-nitro MBTS. The latter was synthesized and applied for the purpose of IR characterization. The infrared (IR) spectra of the pretreated, extracted EPDM demonstrate absorption peaks associated with the IR absorption of the functional groups in the accelerator fragments, attached to the EPDM. NR/BR/EPDM (35/35/30) ternary blends are prepared by reactive mixing of the pretreated EPDM with CBS fragments attached with premasticated NR/BR on a two-roll mill. Their blend morphological features are studied using the atomic force microscopy (AFM) and transmission electron microscopy (TEM) microscopic techniques, in comparison with those of blends prepared by a conventional straight mixing method. Both the tapping mode AFM phase images and TEM micrographs clearly show that reactive mixing leads to more homogeneous blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:2547,2554, 2007 [source] Blending of NR/BR/EPDM by reactive processing for tire sidewall applications.JOURNAL OF APPLIED POLYMER SCIENCE, Issue 4 2007Abstract The NR/BR blend compound formulations for tire sidewall applications contain a set of stabilizers added to prevent degradation mainly due to oxygen, ozone, and heat. 6PPD is the most effective and widely used antiozonant in tire compounds, but is a highly staining material causing a surface discoloration of the tire sidewall. Incorporation of 30 phr EPDM into blends of NR/BR improves the ozone resistance to the required level, without the need of 6PPD. The first two parts of this series have described a reactive processing technique applied to enhance the covulcanization and blend homogeneity, together with their characterization. In the present article, the properties of the NR/BR/EPDM blends prepared by both reactive and straight mixing are tested in comparison with those of equivalent conventional NR/BR compounds. The reactive NR/BR/EPDM blend vulcanizates show excellent tensile strength, elongation at break, tear strength, fatigue-to-failure, and ozone resistance in both static and dynamic conditions. The properties are equivalent or even superior to those of the conventional NR/BR tire sidewall compounds. The simple straight mixed NR/BR/EPDM blend vulcanizates distinctively possess inferior mechanical properties compared to those of the reactive mix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2555,2563, 2007 [source] Biofunctional rapid prototyping for tissue-engineering applications: 3D bioplotting versus 3D printing,JOURNAL OF POLYMER SCIENCE (IN TWO SECTIONS), Issue 3 2004Andreas Pfister Abstract Two important rapid-prototyping technologies (3D Printing and 3D Bioplotting) were compared with respect to the computer-aided design and free-form fabrication of biodegradable polyurethane scaffolds meeting the demands of tissue-engineering applications. Aliphatic polyurethanes were based on lysine ethyl ester diisocyanate and isophorone diisocyanate. Layer-by-layer construction of the scaffolds was performed by 3D Printing, that is, bonding together starch particles followed by infiltration and partial crosslinking of starch with lysine ethyl ester diisocyanate. Alternatively, the 3D Bioplotting process permitted three-dimensional dispensing and reactive processing of oligoetherurethanes derived from isophorone diisocyanate, oligoethylene oxide, and glycerol. The scaffolds were characterized with X-ray microtomography, scanning electron microscopy, and mechanical testing. Osteoblast-like cells were seeded on such scaffolds to demonstrate their potential in tissue engineering. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 624,638, 2004 [source] Reactive processing of syndiotactic polystyrene with an epoxy/amine solvent systemMACROMOLECULAR SYMPOSIA, Issue 1 2003Jaap Schut Abstract Syndiotactic polystyrene (sPS) is a new semi-crystalline thermoplastic which is believed to fill the price-performance gap between engineering and commodity plastics. In order to reduce the high processing temperature of sPS (>290°C), an epoxy-amine model system was used as a reactive solvent. Such a processing aid can be used to achieve a 50 to 500 fold lowering of the melt viscosity. When initially homogeneous solutions of sPS in a stoechiometric epoxy-amine mixture are thermally cured, Reaction Induced Phase Separation (RIPS) takes place, leading to phase separated thermoplastic-thermoset polymer blends. We focus our study on low (wt% sPS < 20%) and high concentration blends (wt% sPS > 60%) prepared by two processing techniques (mechanical stirring in a laboratory reactor or internal mixer/ reactive extrusion respectively). These blends have different potential interests. Low concentration blends (sPS domains in an epoxy-amine matrix) are prepared to create new, tunable blend morphologies by choosing the nature of the phase separation process, i.e. either crystallisation followed by polymerization or polymerization followed crystallisation. High concentration blends (sPS matrix containing dispersed epoxy-amine particles after RIPS) are prepared to facilitate the extrusion of sPS. In this case, the epoxy amine model system served as a reactive solvent. The time to the onset of RIPS is in the order of 7-9 min for low concentration blends, while it increases to 20-45 min for high concentration samples, as the reaction rates are substantially slowed down due to lower epoxy and amine concentrations. During the curing reaction the melting temperature of sPS in the reactive solvent mixture evolves back from a depressed value to the level of pure sPS. This indicates a change in the composition of the sPS phase, caused by (complete) phase separation upon reaction. We conclude that our epoxy amine system is suited for reactive processing of sPS, where final properties depend strongly on composition and processing conditions. [source] Dielectric in situ sensor monitoring of phase separation and changes in the state of each phaseMACROMOLECULAR SYMPOSIA, Issue 1 2003D. Kranbuehl Abstract Frequency dependent dielectric measurements have been used to monitor and characterize the phase separation process and changes in state of each phase. The measurements are made in situ using a micro planar sensor. They can be made both in the laboratory as well as in an industrial production or use environment. Two examples are presented. The first is monitoring the onset of phase separation, the buildup in Tg and change in composition of each phase during "reactive processing" of a high performance thermoplastic (TP) PPI, thermoset precursors (TS) DGEBA-MCDEA intially homogeneous blend. The second example involves monitoring the stability, onset of phase separation, as a function of temperature on a mineral oil, stearyl alcohol, water, sufactant emulsion used in the cosmetic industry. [source] Reactive compatibilization of biodegradable poly(lactic acid)/poly(,-caprolactone) blends with reactive processing agentsPOLYMER ENGINEERING & SCIENCE, Issue 7 2008Masaki Harada Poly(lactic acid) (PLA) blended with poly(,-caprolactone) (PCL) was prepared with various reactive processing agents. Four isocyanates-lysine triisocyanate (LTI); lysine diisocyanate (LDI); 1,3,5-tris(6-isocyanatohexyl)-1,3,5-triazinane-2,4,6-trione (Duranate TPA-100); 1,3,5-tris(6-isocyanatohexyl)biuret (Duranate 24A-100)-and an industrial epoxide-trimethylolpropane triglycidyl ether (Epiclon 725)-were used as reactive processing agents. PLA/PCL blended in the presence of LTI had the highest torque in a mixer test. The test specimens were prepared by injection molding. The mechanical properties, thermal properties, molecular weight, melt viscosity, phase behavior, and morphology were investigated using tensile strength, impact strength, differential scanning calorimetry, melt mass-flow rate measurements, capillary rheometery, gel permeation chromatography, laser scanning confocal microscopy (LSCM), and visco-elasticity atomic force microscopy (VE-AFM). The impact strength increased considerably at 20 wt% PCL. The nominal tensile strain of PLA/PCL blended with LTI increased by 270%. The MFR values of PLA/PCL blends decreased with increasing LTI. Similar results were observed for shear viscosity. LSCM measurements showed that the diameters of PCL were dispersed about 0.4 ,m in the presence of LTI. VE-AFM showed that spherical particles with diameters of 50 nm were PCL-rich domain. These results indicate that isocyanate groups of LTI react with both terminal hydroxyl or carboxyl groups of polymers, and the compatibility of PLA/PCL blends improves with LTI by reactive processing. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers [source] In-line optical detection in the transient state of extrusion polymer blending and reactive processing,,POLYMER ENGINEERING & SCIENCE, Issue 1 2005Tomás Jeferson A. Mélo Using an opticaldetector we followed the transient state of blends and composites, including a reactive blending during extrusion. The detection system is composed of a slit-die with transparent windows fixed at the extruder exit, an optical arrangement with a W incandescent light microbulb with fixed luminescence, and a CdS photocell. As the tracer passes though the light path, it absorbs and backscatters part of the light, reducing the total transmitted light intensity. This is followed by changes in the voltage induced by the photocell to an electric circuit. We calibrated the response of the photocell at room temperature using a set of various films with a second phase dispersed, and obtained a logarithmic relationship. The tracers were particulate (phthalocyanine, TiO2) and polymeric (PS, PA6) phases that absorb and scatter light, producing a residence time distribution (RTD) curvelike trace. Measurements were taken from a twin-screw extruder Werner-Pfleiderer ZSK 30 equipped with K-Tron gravimetric feeders operating at various screw configurations and speeds, and feeding rates. The transient state of PP/PA6 blends can be easily detected optically and recorded using one of the components (either PP or PA6) added as a pulse in a steady-state flow of the other component. With the simultaneous addition of a compatibilizer (polypropylene grafted with acrylic acid (PP-g-AA)) with the PA6, the intensity of the detector signal is substantially increased as a result of the PA6/PP-g-AA reaction. Quantitative off-line infrared spectroscopy of the total amide group corroborated the in-line measurements. These observations suggest that an in-line optical detector may be a fast and simple way to study the flow behavior of blends and composites, including reactive processing. POLYM. ENG. SCI. 45:11,19, 2005. © 2004 Society of Plastics Engineers. [source] Reactive extrusion of recycled bottle waste materialPOLYMER ENGINEERING & SCIENCE, Issue 4 2002R. Hettema The objective of this study is to investigate the effect of reactive processing of commingled bottle waste polymer in an extruder. A variety of peroxides and monomers were tested to assess their influence on the final mechanical properties of the product. The reactive extruded polymer blends were prepared in two types of extruders: a co-rotating twin-screw extruder and a Buss co-Kneader single-screw extruder. Blends were analyzed for mechanical and thermal properties. The effectiveness of the different monomers and peroxides was evaluated in terms of improvement in impact properties. It has been found that the toughness of the polymer blend is improved by reactive processing. Depending on the amount and type of reactants, the impact strength can be improved by 220%, with a slight reduction in the modulus compared to an unmodified physical blend. The most suitable monomers were n-butylmethacrylate (BMA), t-butylamino ethylmethacrylate (TBAEMA) and a combination of styrene/maleic anhydride (ST/MAH). The peroxide should have a short half-lifetime compared to the average residence time in the extruder. The most effective monomers have a high initial reactivity and low rate of evaporation at the processing conditions used. Changes in processing conditions in the extruder influence the reaction conditions and therefore the final properties of the blend. Results were interpreted in terms of residence time, melting profile and peroxide concentration. [source] Processing behavior of polycarbonate/functionalized-ethylene copolymer blendsPOLYMER ENGINEERING & SCIENCE, Issue 12 2000Marcos L. Dias The melt blending of polycarbonate (PC) and ethylene-methacrylic acid copolymers (EFC) either in the acid form (EFC-H) or partially neutralized with sodium (EFC-Na) or zinc (EFC-Zn) was investigated. Torque monitoring of the blending showed that the polymers are capable of reacting generating new chemical species that increase the melt viscosity. As general behavior, the torque curves pass by a maximum that takes place before 30 min, the final torque being higher than that of the individual polymers. SEC analyses reveal that PC degradation also occurs and is stronger in the case of blends with EFC-Na that acts to catalyze PC degradation, promoting CO2 formation. FTIR studies on chloroform insoluble fractions of the PC/EFC-Zn blends showed that in addition to a very small number of carbonate groups, feature absorption bands of aromatic ester and hydroxyl groups appear in the new chemical species formed during the reactive processing. [source] Reactive doping of PAni,CSA and its use in microwave absorbing materialsPOLYMERS FOR ADVANCED TECHNOLOGIES, Issue 1 2009R. S. Biscaro Abstract Conductive coatings have been studied for static dissipation and as microwave absorbing materials. The doping process of polyaniline (PAni), which makes it conductive, is an important stage that determines the coating performance. For this purpose, polyaniline was doped by reactive processing in a torque rheometer using different molar ratios between PAni and acid (PAni:CSA) at three different temperatures (80, 90, and 100°C). Aqueous solution doping was also used in the ratio of 1:2 of PAni/CSA, with the aim to investigate the influence of different methods of PAni doping on its characteristics and, consequently, on the performance of coatings. Thermal analyses of the processed materials showed that PAni doped by both routes, reactive and solution processing, showed similar behaviors. X-ray diffraction analyses showed a semicrystalline structure for the PAni,CSA doped by reactive processing using high CSA concentrations and temperature. It was also observed that the doping process affects the dispersion of the components into the conductive coatings. Microwave absorption measurements (8,12,GHz) of PU-doped PAni blends showed the dependence of the doping type, the PAni,CSA concentration, and the mixing conditions of the components on the coating performance; it was found up to 99% of attenuation of the incident radiation for some composites in a narrow frequency range. The microwave absorption efficiency of the coating samples prepared by using the reactive doping process indicates the advantage of this methodology over solution doping. Moreover, the reactive process addresses the environmental requirements. Copyright © 2008 John Wiley & Sons, Ltd. [source] | ||||||||||