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Metal Matrix Composites (metal + matrix_composite)

Distribution by Scientific Domains
Polymers and Materials Science62%
Physics and Astronomy25%

Selected Abstracts

Selective laser sintering of aluminium- and titanium-based composites: processing and characterisation

PHYSICA STATUS SOLIDI (A) APPLICATIONS AND MATERIALS SCIENCE, Issue 3 2003
S. Vaucher
Abstract Metal matrix composites have been processed by selective laser sintering of metal-ceramic powder blends. The feasibility of manufacturing Al- and Ti-based composites reinforced with various ceramic particles has been assessed. The resulting microstructures are strongly dependent on the laser power and metal-ceramic reactivity. High laser power results in improved density. In-situ grown carbides develop during sintering in AlMg12,SiC and Ti-graphite systems. On the contrary, no discernible reaction has been observed in AlSi20,SiC and Ti-diamond systems. (© 2003 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim) [source]

Thermal expansion co-efficient of nanotube,metal composites

PHYSICA STATUS SOLIDI (B) BASIC SOLID STATE PHYSICS, Issue 11-12 2009
Sheikh M. Uddin
Abstract Thermal expansion exhibits considerable challenges developing residual stresses at the interfaces of different materials treated at high temperature. Electrical devices containing materials with different thermal expansion behaviour very often suffer this problem. Thermal expansion co-efficient (TEC) of different metals can be tuned by using carbon nanotube (CNT). Metal matrix composites (MMCs) using CNT are fabricated by hot-press sintering method and TEC of the composites are investigated throughout a wide range of temperature (,155 to 275,°C). Reduction of TEC of the composite materials was observed up to 20% compared to that of pure metals. The effect of CNTs in the matrix materials and the mechanism behind the improvement are explained from the microscopic investigation of the composites. [source]

Preparation of Tip-Protected Poly(oxyphenylene) Coated Carbon-Fiber Ultramicroelectrodes

ELECTROANALYSIS, Issue 23 2006
El-Deen
Abstract A high-yield, reliable, and reproducible method has been successfully developed to fabricate poly(oxyphenylene)-coated carbon fiber ultramicroelectrodes (POCF UMEs) with tip radii r<2,,m. During the insulation process, the tip of the electrochemically etched electrode is protected by inserting it into an inert polymer while the remainder of the electrode is insulated by electrochemical deposition of a 1,3,,m thick poly(oxyphenylene) film. Optimum conditions for poly(oxyphenylene) deposition are developed and the resulting carbon fiber UMEs showed good cyclic voltammetric behavior even after storage for more than one year. These UMEs were tested for use as amperometric scanning electrochemical microscopy (SECM) tips and successfully imaged Au/Kel-F and Al/SiCp metal matrix composites. [source]

In Situ Damage Detection With Acoustic Emission Analysis During Cyclic Loading of Wire Reinforced EN AW-6082,

ADVANCED ENGINEERING MATERIALS, Issue 7 2010
Kay André Weidenmann
In the field of lightweight construction, hybrid structures such as reinforced metal matrix composites are highly qualified materials. The direct composite extrusion process allows for continuous manufacturing of wire reinforced aluminum matrix profiles. The aim is to increase the stiffness and specific strength in a way that the composite material shows better mechanical properties than the single matrix material. To determine and locate damage evolution during cyclic loading of spring steel reinforced EN AW-6082 matrix the acoustic emission analysis is used. Furthermore it allows for getting more information about the damage mechanisms during fatigue of the matrix and the final failure of the reinforcing element. The current work also includes the determination of damage evolution using strain measuring methods. [source]

Cost-Efficient Metal,Ceramic Composites,Novel Foam-Preforms, Casting Processes and Characterisation,

ADVANCED ENGINEERING MATERIALS, Issue 3 2010
Gisela Standke
Because of their dissatisfactory cost-performance ratio metal matrix composites (MMCs) are still not established in industry, although they show improved properties compared to pure metals in some application fields. The present paper describes the development of enhanced MMCs based on silicon carbide (SiC) foams made by the Schwartzwalder process. Therefore, foams with cell sizes of 30, 45 and 60,ppi based on pressure less sintered SiC (SSiC) were developed. They were coated with layers of coarse SiC particles, which form a rough strut surface. The ceramic content of the foams could be increased to values of 20,30,mass%. Additionally, foam preforms based on clay-bonded SiC (as they are known from molten metal infiltration) were tested. The preforms were infiltrated with aluminium alloys AlSi9Cu3 and AlSi7Mg0.6 and cast iron EN-GJSA-XNiCr35-5-2 and EN-GJL-250. For aluminium alloys high pressure die casting (HPC) as well as gravity casting was applied, whereas iron was only infiltrated by gravity casting. For HPC an excellent interlocking of metal and preform was observed because of the microporosity of the rough surface of the SSiC foam struts. By the use of gravity casting preform cells up to 45,ppi could be well infiltrated. Microporosity in the ceramic coating and the typical hollow struts of the foams did not show metal infiltration. Even by use of moderate ceramic volume fractions pressure-infiltrated aluminium matrix composites showed a high specific stiffness of up to E/,,=,42,GPa,cm3,g,1 compared to conventional Al or Mg alloys (E/,,=,25,27,GPa,cm3,g,1). Ceramic foam based MMCs produced by pressure less casting showed no advantages in mechanical properties compared to pure metals. Nevertheless it can be expected that they can provide improved wear resistance and lower thermal expansion coefficients. [source]

3D Architecture and Load Partition in Eutectic Al-Si Alloys,

ADVANCED ENGINEERING MATERIALS, Issue 12 2009
Guillermo Requena
Abstract The changes of the three dimensional architecture of a eutectic AlSi12 alloy during heat treatment are revealed by means of synchrotron holotomography. The non-destructive nature of the holotomography technique allows to analyze the same volumes in different thermal conditions. The results show a disintegration of the interconnected eutectic Si-lamellae into isolated elongated particles. The load carrying capacity of both types of Si morphologies is studied by in situ neutron diffraction during compression tests. The experimental results are compared to those obtained using a micromechanical model developed for metal matrix composites based on a homogenization approach. The correlation between experiments and calculations shows that the interconnectivity of Si must be considered to account for the strength exhibited by the eutectic alloy. The present study bridges the gap between the already available two-dimensional studies of architecture and properties of the binary AlSi12 alloy and new three-dimensional studies of more complex systems based on this alloy. [source]

Novel Nanoparticle-Reinforced Metal Matrix Composites with Enhanced Mechanical Properties

ADVANCED ENGINEERING MATERIALS, Issue 8 2007
C. Tjong
Abstract This paper summarizes and reviews the state-of-the-art processing methods, structures and mechanical properties of the metal matrix composites reinforced with ceramic nanoparticles. The metal matrices of nanocomposites involved include aluminum and magnesium. The processing approaches for nanocomposites can be classified into ex-situ and in-situ synthesis routes. The ex-situ ceramic nanoparticles are prone to cluster during composite processing and the properties of materials are lower than the theoretical values. Despite the fact of clustering, ex-situ nanocomposites reinforced with very low loading levels of nanoparticles exhibit higher yield strength and creep resistance than their microcomposite counterparts filled with much higher particulate content. Better dispersion of ceramic nanoparticles in metal matrix can be achieved by using appropriate processing techniques. Consequently, improvements in both the mechanical strength and ductility can be obtained readily in aluminum or magnesium by adding ceramic nanoparticles. Similar beneficial enhancements in mechanical properties are observed for the nanocomposites reinforced with in-situ nanoparticles. [source]

Wear and microstructural characteristics of spray atomized zircon sand reinforced LM13 alloy.

MATERIALWISSENSCHAFT UND WERKSTOFFTECHNIK, Issue 7 2010
Verschleiß- und Gefügecharakteristik von sprühkompaktierter mit Zirkoniumsand verstärkter LM13 Legierung
Verbundwerkstoff; Aluminiummatrix; Sprühkompaktieren; Verschleißverhalten Abstract The requirement of the high performance light weight materials demands the development of varieties of materials within the economical range to get it commercialized. Light weight aluminium alloys are used in several structural applications like automotive, aerospace, defense industry and other fields of engineering. The ceramic particle reinforced aluminium metal matrix composites (AMCs) have emerged as a suitable candidate for commercial applications. A variety of processing routes have been adopted to manufacture AMCs. In the present work LM13 alloy reinforced with zircon sand is formed via spray forming. During experimentation a self prepared convergent-divergent nozzle is used for inert gas atomization of the melt which is subsequently deposited on copper substrate placed vertically below the atomizer. The zircon sand particles are injected in the atomization zone by external injectors aligned perpendicular to the gas atomization axis. Zircon sand has been found to have new promising economical commercial candidate due to its easy availability and good mechanical properties like high hardness, high modulus of elasticity and good thermal stability. The microhardness of cast alloy and spray formed composite shows that the spray formed zircon sand reinforced composite has higher hardness. Also the lower wear rate has been observed in case of the zircon sand reinforced AMC as compared to LM13 alloy. This behaviour is further analyzed in light of microstructural features of the spray deposited composite using optical and scanning electron microscope (SEM). A comparative study of this material (LM13/Zircon sand) with the parent alloy (LM13) is presented in this work. [source]