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Selected AbstractsThe influence of porosity on the fatigue strength of high-pressure die cast aluminiumFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 5 2006J. LINDER ABSTRACT Aluminium is a lightweight material with high strength and good corrosion resistance among other beneficial properties. Thanks to these properties, aluminium is more extensively used in the vehicle industry. High-pressure die casting of aluminium is a manufacturing process that makes it possible to attain complex, multi-functional components with near-net shape. However, there is one disadvantage of such castings, that is, the presence of various defects such as porosity and its effect on mechanical properties. The aim of this work was to investigate the influence of porosity on the fatigue strength of high-pressure die cast aluminium. The objective was to derive the influence of defect size with respect to the fatigue load, and to generate a model for fatigue life in terms of a Kitagawa diagram. The aluminium alloy used in this study is comparable to AlSi9Cu3. Specimens were examined in X-ray prior to fatigue loading and classified with respect to porosity level and eventually fatigue tested in bending at the load ratio, R, equal to ,1. Two different specimen types with a stress concentration factor of 1.05 and 2.25 have been tested. It has been shown that the fatigue strength decreases by up to 25% as the amount of porosity of the specimen is increased. The results further showed that the influence of defects was less for the specimen type with the higher stress concentration. This is believed to be an effect of a smaller volume being exposed to the maximum stress for this specimen type. A Kitagawa diagram was constructed on the basis of the test results and fracture mechanics calculations. A value of 1.4 Mpa m1/2 was used for the so-called stress intensity threshold range. This analysis predicts that defects larger than 0.06 mm2 will reduce the fatigue strength at 5 × 106 cycles for the aluminium AlSi9Cu3 material tested. [source] Influence of the remelting process on the fatigue behavior of electron beam irradiated UHMWPEJOURNAL OF BIOMEDICAL MATERIALS RESEARCH, Issue 2 2006J. A. Puértolas Abstract Electron beam irradiation at doses below 150 kGy is a widely used technique to obtain highly crosslinked ultra-high-molecular-weight polyethylene (UHMWPE). Its current use in total joint replacement components may improve wear resistance and decrease UHMWPE particle debris. However, currently used post-irradiation thermal treatments, which aim to decrease the free radicals within the material, introduce microstructural changes that affect UHMWPE mechanical properties, particularly the fatigue strength. This influence may be crucial in total knee replacements, where fatigue-related damage limits the lifespan of the prosthesis. Therefore, more studies are required to understand UHMWPE fatigue after current crosslinking protocols. This study was planned to evaluate the influence of UHMWPE remelting after irradiation on the material fatigue resistance. The remelting was achieved at 150°C for 2 h on UHMWPE previously irradiated at 50, 100, and 150 kGy. Fatigue evaluation included short-term tests under cyclic tensile stress with zero load ratio, R = 0, and 1 Hz. In addition, stress-life testing was performed using 12% yield as the criterion for failure. Near-threshold fatigue crack propagation experiments were also performed at a frequency of 5 Hz, and crack length was measured in nonthermally treated and remelted irradiated UHMWPE. Crystallinity percentage was calculated from DSC measurements. The results pointed out that irradiation positively contributed to total life analysis, but the further remelting process decreased the flaw initiation resistance. On the other hand, both processes negatively affected the fatigue resistance of notched components. From a clinical point of view, the results suggest that the material fatigue behavior should be carefully studied in new UHMWPE to avoid changes related to material processing. © 2005 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2006 [source] Long-term performance of co-metabolic degradation of trichloroethylene in a fluidized bed reactor fed with benzene, toluene and xyleneJOURNAL OF CHEMICAL TECHNOLOGY & BIOTECHNOLOGY, Issue 4 2008Wei-Min Wu Abstract BACKGROUND: Trichloroethylene (TCE) can be degraded under aerobic condition with toluene and other aromatic compounds. Inhibition by primary substrates and toxicity of TCE oxidation influence TCE degradation. RESULTS: Long-term co-metabolic degradation of TCE was evaluated using a laboratory-scale fluidized bed reactor (12 L) with granular activated carbon (1.57 kg) as media and activated sludge as inoculum. The reactor was fed with TCE and a mixture of benzene, toluene and xylene (BTX) and operated with one-pass (hydraulic retention time (HRT) of 5,6 min) for 6 months and then with recirculation (HRT of 20,30 min) for 18 months. BTX/TCE-degrading biofilm was developed within 1 month. TCE was effectively degraded with influent TCE concentrations from 48 to 280 µg L,1. BTX inhibited TCE degradation. Recirculation (or long HRT) increased TCE removal efficiency from 30% with one-pass to 90%. BTX/TCE load ratio influenced TCE removal efficiency and TCE/BTX removal ratio. TCE degradation fitted first-order kinetics. The biomass grown in the reactor also degraded cis -1,2-dichloroethylene (DCE), trans -1,2-DCE and vinyl chloride efficiently except for 1,1-DCE. CONCLUSION: Co-metabolic degradation of TCE by BTX-degrading biomass from activated sludge is sustainable in the long term. BTX/TCE load ratio is a key parameter for TCE removal performance. Copyright © 2008 Society of Chemical Industry [source] Fatigue crack initiation life estimation in a steel welded joint by the use of a two-scale damage modelFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 5 2009N. LAUTROU ABSTRACT This work deals with the fatigue behaviour of S355NL steel welded joints classically used in naval structures. The approach suggested here, in order to estimate the fatigue crack initiation life, can be split into two stages. First, stabilized stress,strain cycles are obtained in all points of the welded joint by a finite element analysis, taking constant or variable amplitude loadings into account. This calculation takes account of: base metal elastic,plastic behaviour, variable yield stress based on hardness measurements in various zones of the weld, local geometry at the weld toe and residual stresses if any. Second, if a fast elastic shakedown occurs, a two-scale damage model based on Lemaitre et al.'s work is used as a post-processor in order to estimate the fatigue crack initiation life. Material parameters for this model were identified from two Wöhler curves established for base metal. As a validation, four-point bending fatigue tests were carried out on welded specimens supplied by ,DCNS company'. Two load ratios were considered: 0.1 and 0.3. Residual stress measurements by X-ray diffraction completed this analysis. Comparisons between experimental and calculated fatigue lives are promising for the considered loadings. An exploitation of this method is planned for another welding process. [source] Experimental investigations on the growth of small fatigue cracks in naval steelFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 6 2007A. ELMALKI ALAOUI ABSTRACT The concept of damage tolerance is now largely employed to evaluate the fatigue life of structures. However, part of this fatigue relies on the initiation and growth of small cracks. The fatigue behaviour of a naval structural steel (S355NL) was investigated. In order to characterize the behaviour of short and long cracks, tests were performed under constant amplitude loading for several load ratios between ,1.0 and 0.5. A major part of fatigue life is constituted by short crack initiation and propagation. [source] A local strain method for the evaluation of welded joints fatigue resistance: the case of thin main-plates thicknessFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 9 2005C. CASAVOLA ABSTRACT Current procedures for evaluating fatigue strength of welded structures may not be consistent with the real fatigue behaviour of welded joints. A local strain method for the prediction of the WELded joints FAtigue REsistance (WELFARE), by local strain measurements at the weld toe, was recently proposed on the basis of fatigue tests on more than 10 series of welded joints (T, cruciform, angular and butt joints) in structural steel, with 10,25 mm main-plate thickness. This paper reports fatigue test results obtained from 30 cruciform and butt welded joints (3,5 mm thick) under two load ratios (0.1 and ,1) in order to extend the applicability of the method to thin welded joints. [source] |