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Amplitude Loading (amplitude + loading)
Kinds of Amplitude Loading Selected AbstractsInfluences of the Process Chain on the Fatigue Behavior of Samples with Tension Screw Geometry,ADVANCED ENGINEERING MATERIALS, Issue 4 2010Marcus Klein To analyze the influence of the material batch, the structure of the manufacturing process chain, and the process parameters, four different material batches of the quenched and tempered steel SAE 4140 were used to manufacture samples with tension screw geometry. Five different, manufacturing process chains, consisting of the process steps heat treatment, turning, and grinding, were applied. After selected process steps, light and SEM micrographs as well as fatigue experiments were performed. The process itself as well as the process parameters influences the properties of the surface layers and the fatigue behavior in a characteristic manner. For example the variation of the feed rate and cutting speed in the hard-turning process leads to significantly different mechanical properties of the surface layers and residual stress states, which could be correlated with the fatigue behavior. The cyclic deformation behavior of the investigated components can be benchmarked equivalently with stress,strain hysteresis as well as high precision temperature and electrical resistance measurements. The temperature and electrical resistance measurements are suitable for component applications and provide an enormous advantage of information about the fatigue behavior. The temperature changes of the failed areas of the samples with tension screw geometry were significantly higher, a reliable identification of endangered areas is thereby possible. A new test procedure, developed at the Institute of Materials Science and Engineering of the University of Kaiserslautern, with inserted load-free-states during constant amplitude loading, provides the opportunity to detect proceeding fatigue damage in components during inspections. [source] Analysis of temperature distribution near the crack tip under constant amplitude loadingFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 5 2008K. N. PANDEY ABSTRACT An analytical/numerical method has been developed to find the temperature rise near the crack tip under fatigue loading. The cyclic plastic zone ahead of the crack tip is assumed to be the shape of the source of heat generation and some fraction of plastic work done in cyclic plastic zone as heat generation. Plastic work during fatigue load was found by obtaining stress and strain distribution within the plastic zone by Hutchinson, Rice and Rosengren (HRR) crack tip singularity fields applied to small scale yielding on the cyclic stress strain curve. A two-dimensional conduction heat transfer equation, in moving co-ordinates, was used to obtain temperature distribution around the crack tip. Temperature rise was found to be a function of frequency of loading, applied stress intensity factor and thermal properties of the material. A power,law relation was found between the rise in temperature at a fixed point near the crack tip and range of stress intensity factor. [source] A critical plane fatigue model with coupled meso-plasticity and damageFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 1 2008N. HUYEN ABSTRACT The work proposed in this paper is a possible way of modelling some local observations at the surface of mild steel specimens submitted to uniaxial and multiaxial loads. It is clearly seen that local plasticity, controlled by local microstructural heterogeneities, plays a fundamental role in microcrack nucleation and damage orientation is closely related to the applied loading mode. The framework of irreversible thermodynamics with internal variables for time-independent, isothermal and small deformations has been used to build a critical plane damage model by assuming the existence of a link between mesoplasticity and mesodamage. Non-associated plasticity and damage rules allow the evolution of some plastic slip before any damage nucleation, as seen during the observations. A key feature of this proposal is the capacity to reflect nonlinear damage accumulation under variable amplitude loading. [source] Fatigue crack growth under variable amplitude loading Part I: experimental investigationsFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 4 2006M. SANDER ABSTRACT During use, a component or a structure is exposed to variable amplitude loading, which influences the lifetime. Within the scope of this work, systematic investigations of different loading situations are carried out by means of experimental studies (part I) as well as analytical and numerical studies (part II). The experimental investigations show that overloads lead to retardation effects, which are influenced by several factors, e.g. the overload ratio, baseline-level loading, number of overloads or the fraction of mixed mode. In a high,low,high block loading, both retarded and accelerated crack growth can be obtained, which is also influenced, e.g. by the block loading ratio and the length of the block. Moreover, experimental studies have been performed with load spectra, like FELIX/28, CARLOS vertical and WISPER. They have been applied in original form as well as in counted and reconstructed sequences. [source] Fretting fatigue under variable loading below fretting fatigue limitFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 3 2006Y. KONDO ABSTRACT The fatigue limit diagram provides the critical condition of non-failure against fatigue under constant amplitude loading. The fatigue limit diagram is usually considered to give the allowable stress if every stress component is kept within the fatigue limit diagram. In the case of variable amplitude fretting fatigue, however, this study showed that fatigue failure could occur even when all stresses were within the fatigue limit diagram. An example of such a condition is a repeated two-step loading such as when the first step stress is R=,1 and the second step stress has a high mean value. The reason why such a phenomenon occurs was investigated. A non-propagating crack was formed by the first step stress even when well below the fatigue limit. The resultant non-propagating crack functioned as a pre-crack for the second step stress with a high mean value. Consequently, fatigue failure occurred even when every stress was within the fatigue limit diagram of constant amplitude loading. The fatigue limit diagram obtained in constant amplitude fatigue test does not necessarily guarantee safety in the case of variable amplitude loading in fretting fatigue. [source] Non-propagation conditions for fatigue cracks and fatigue in the very high-cycle regimeFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 8-9 2002R. PIPPAN ABSTRACT The propagation and non-propagation conditions of cracks with crack closure and without crack closure are investigated in various materials. It was found that there exist lower limits for the crack-driving force at which cracks do not propagate (da/dN is smaller than 10,10 mm cycle,1) for constant and variable amplitude loading. Finally, possible reasons for the growth of cracks below such limits, which may occur in the very high-cycle regime, are discussed. [source] Fatigue behaviour and life prediction of fibre reinforced metal laminates under constant and variable amplitude loadingFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 5 2002X. R. WU ABSTRACT Fatigue crack growth of fibre reinforced metal laminates (FRMLs) under constant and variable amplitude loading was studied through analysis and experiments. The distribution of the bridging stress along the crackline in centre-cracked tension (CCT) specimen of FRMLs was modelled numerically, and the main factors affecting the bridging stress were identified. A test method for determining the delamination growth rates in a modified double cracked lap shear (DCLS) specimen was presented. Two models, one being fatigue-mechanism-based and the other phenomenological, were developed for predicting the fatigue life under constant amplitude loading. The fatigue behaviour, including crack growth and delamination growth, of glass fibre reinforced aluminium laminates (GLARE) under constant amplitude loading following a single overload was investigated experimentally, and the mechanisms for the effect of a single overload on the crack growth rates and the delamination growth rates were identified. An equivalent closure model for predicting crack-growth in FRMLs under variable amplitude loading and spectrum loading was presented. All the models presented in this paper were verified by applying to GLARE under constant amplitude loading and Mini-transport aircraft wing structures (TWIST) load sequence. The predicted crack growth rates are in good agreement with test results. [source] Multiaxial fatigue of welded joints under constant and variable amplitude loadingsFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 5 2001C. M. Sonsino Flange-tube joints from fine grained steel StE 460 with unmachined welds were investigated under biaxial constant and variable amplitude loading (bending and torsion) in the range of 103 to 5,×,106 cycles to crack initiation and break-through, respectively. In order not to interfere with residual stresses they were relieved by a heat treatment. In-phase loading can be treated fairly well using the conventional hypotheses (von Mises or Tresca) on the basis of nominal, structural or local strains or stresses. But the influence of out-of-phase loading on fatigue life is severely overestimated if conventional hypotheses are used. However, the hypothesis of the effective equivalent stress that is introduced leads to fairly good predictions for constant as well as for random variable amplitude loads. Therefore, the knowledge of local strains or stresses is necessary. They are determined by boundary element analyses that are dependent on weld geometry. This hypothesis considers the fatigue-life-reducing influence of out-of-phase loading by taking into account the interaction of local shear stresses acting in different surface planes of the material. Further, size effects resulting from weld geometry and loading mode were included. Damage accumulation under a Gaussian spectrum can be assessed for in- and out-of-phase combined bending and torsion using an allowable damage sum of 0.35. [source] Fatigue crack closure analysis of bridged cracks representing composite repairsFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 6 2000C. H. Wang This article presents an analytical and numerical study of the fatigue crack-closure behaviour of a bridged crack representing a crack that has been repaired by a composite patch. It is shown that, provided that the plate stress beneath the patch is less than 40% of the material's yield stress, the crack-closure stress of a patched crack is approximately equal to that of an unbridged crack under small-scale yielding, depending only on the stress ratio. Furthermore, it is shown that the transient crack-closure behaviour of a patched crack subjected to variable amplitude loading can be determined by analysing an unpatched crack subjected to the same stress intensity factor history. Based on these findings, it is proposed that the fatigue crack closure of a patched crack can be determined by analysing an unpatched centre crack subjected to an adjusted stress, for which an explicit expression is given. Predictions based on the proposed method are shown to correlate very well with experimental results obtained under two aircraft loading spectra. [source] A fatigue criterion for general multiaxial loadingFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 1 2000Jiang An incremental fatigue damage model is proposed. The model incorporates the critical plane concept in multiaxial fatigue, plastic strain energy and material memory in cyclic plasticity. With an incremental form the model does not require a cycle counting method for variable amplitude loading. The model is designed to consider mean stress and loading sequence effects. Features of the new model are discussed and the determination of material constants is detailed. Verification of the model is achieved by comparing the predictions obtained by using the new model and experimental data of four materials under different loading conditions. [source] Fatigue crack initiation in naval welded joints: experimental and numerical approachesPROCEEDINGS IN APPLIED MATHEMATICS & MECHANICS, Issue 1 2008D. Thevenet This work deals with the fatigue behavior of welded joints. The proposed strategy can be split into two stages: the structure shakedown study and the fatigue crack initiation study. Firstly, stabilized elastic stress,strain cycles are obtained in any point of the welded joint by a finite element analysis, taking constant or variable amplitude loadings into account. The second part of this work is the calculation of the fatigue crack initiation period. Under the assumption of a fast elastic shakedown, a recent approach, proposed by Lemaitre et al., based on damage mechanics, can be used to predict the fatigue crack initiation life in a structure subjected to variable and complex loadings. This strategy is used as a post,treatment of the shakedown finite element calculation for the studied welded specimen. As a validation, four,point bending fatigue tests under constant amplitude loading were carried out on welded specimens provided by DCNS group. Good correlations between experimental and calculated fatigue crack initiation lives have been established. (© 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim) [source] Fatigue crack initiation life estimation in a steel welded joint by the use of a two-scale damage modelFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 5 2009N. LAUTROU ABSTRACT This work deals with the fatigue behaviour of S355NL steel welded joints classically used in naval structures. The approach suggested here, in order to estimate the fatigue crack initiation life, can be split into two stages. First, stabilized stress,strain cycles are obtained in all points of the welded joint by a finite element analysis, taking constant or variable amplitude loadings into account. This calculation takes account of: base metal elastic,plastic behaviour, variable yield stress based on hardness measurements in various zones of the weld, local geometry at the weld toe and residual stresses if any. Second, if a fast elastic shakedown occurs, a two-scale damage model based on Lemaitre et al.'s work is used as a post-processor in order to estimate the fatigue crack initiation life. Material parameters for this model were identified from two Wöhler curves established for base metal. As a validation, four-point bending fatigue tests were carried out on welded specimens supplied by ,DCNS company'. Two load ratios were considered: 0.1 and 0.3. Residual stress measurements by X-ray diffraction completed this analysis. Comparisons between experimental and calculated fatigue lives are promising for the considered loadings. An exploitation of this method is planned for another welding process. [source] Multiaxial fatigue of welded joints under constant and variable amplitude loadingsFATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 5 2001C. M. Sonsino Flange-tube joints from fine grained steel StE 460 with unmachined welds were investigated under biaxial constant and variable amplitude loading (bending and torsion) in the range of 103 to 5,×,106 cycles to crack initiation and break-through, respectively. In order not to interfere with residual stresses they were relieved by a heat treatment. In-phase loading can be treated fairly well using the conventional hypotheses (von Mises or Tresca) on the basis of nominal, structural or local strains or stresses. But the influence of out-of-phase loading on fatigue life is severely overestimated if conventional hypotheses are used. However, the hypothesis of the effective equivalent stress that is introduced leads to fairly good predictions for constant as well as for random variable amplitude loads. Therefore, the knowledge of local strains or stresses is necessary. They are determined by boundary element analyses that are dependent on weld geometry. This hypothesis considers the fatigue-life-reducing influence of out-of-phase loading by taking into account the interaction of local shear stresses acting in different surface planes of the material. Further, size effects resulting from weld geometry and loading mode were included. Damage accumulation under a Gaussian spectrum can be assessed for in- and out-of-phase combined bending and torsion using an allowable damage sum of 0.35. [source] Fatigue crack initiation in naval welded joints: experimental and numerical approachesPROCEEDINGS IN APPLIED MATHEMATICS & MECHANICS, Issue 1 2008D. Thevenet This work deals with the fatigue behavior of welded joints. The proposed strategy can be split into two stages: the structure shakedown study and the fatigue crack initiation study. Firstly, stabilized elastic stress,strain cycles are obtained in any point of the welded joint by a finite element analysis, taking constant or variable amplitude loadings into account. The second part of this work is the calculation of the fatigue crack initiation period. Under the assumption of a fast elastic shakedown, a recent approach, proposed by Lemaitre et al., based on damage mechanics, can be used to predict the fatigue crack initiation life in a structure subjected to variable and complex loadings. This strategy is used as a post,treatment of the shakedown finite element calculation for the studied welded specimen. As a validation, four,point bending fatigue tests under constant amplitude loading were carried out on welded specimens provided by DCNS group. Good correlations between experimental and calculated fatigue crack initiation lives have been established. (© 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim) [source] |