Home About us Contact
|
Home About us Contact | ||
|
|
||
Extrusion
Kinds of Extrusion Terms modified by Extrusion Selected AbstractsNEW GENERATION OF HEALTHY SNACK FOOD BY SUPERCRITICAL FLUID EXTRUSIONJOURNAL OF FOOD PROCESSING AND PRESERVATION, Issue 2 2010K.Y. CHO ABSTRACT A supercritical fluid extrusion (SCFX) process has been successfully developed for the production of a novel healthy snack containing 40,60 wt% protein with unique porous structure and texture. Supercritical carbon dioxide (SC-CO2) injection rate and product temperature at the die were found to be critical to control the expansion and texture of the final product. Maximum cross-sectional expansion was obtained at 0.3 wt% added SC-CO2, whereas more uniform internal structure was achieved at 0.7 wt% SC-CO2 level. As whey protein concentrate (80 wt%) concentration was increased from 52.8 to 78.2 wt% in the formulation, the cross-sectional expansion of baked and fried products increased by 65.8 and 44.4%, respectively. It was observed that lower viscosity of whey protein compared with starch decreased expansion but helped enhance further expansion during post-extrusion drying. The finding showed that an extrusion process at the temperature below protein denaturation temperature using SC-CO2 can help to prevent hard texture due to the thermosetting property of whey protein and to create a uniformly expanded structure. The textural properties of SCFX chips were comparable to commercial extruded or fried chip products. PRACTICAL APPLICATIONS The American snack market is one of fast-growing markets in the world as snacking becomes more popular. Because of the increasing concerns about health, there is also an increasing demand for new healthy snacks as an alternative for fried starch-based snacks with low nutrient density. This study shows the potential of supercritical fluid extrusion (SCFX) technology for healthy snack food production containing whey protein. SCFX chips had uniform cellular microstructure that cannot be obtained using conventional steam-based extrusion. As supercritical carbon dioxide can deliver certain flavors, an expanded snack not only with high nutrient density and unique texture but also with encapsulated flavors can be produced using the SCFX process and can be marketed as a novel healthy snack. [source] Orthodontic extrusion of subgingivally fractured incisor before restoration.DENTAL TRAUMATOLOGY, Issue 3 2005A case report: 3-years follow-up Abstract,,, Orthodontic forced eruption may be a suitable approach without risking the esthetic appearance in tooth fracture below the gingival attachment or alveolar bone crest. Extrusion of such teeth allows elevating the fracture line above the epithelial attachment and so the proper finishing margins can be prepared. Restoration after orthodontic eruption may present a more conservative treatment choice in young patients compared with the prosthetic restoration after extraction. This case describes a multidisciplinary approach using the orthodontic forced eruption facilitating the composite restoration of a fractured upper permanent central incisor. [source] Effect of treatment delay upon pulp and periodontal healing of traumatic dental injuries , a review articleDENTAL TRAUMATOLOGY, Issue 3 2002J.O. Andreasen Abstract,,,Based on an analysis of the literature concerning parameters influencing the prognosis of traumatic dental injuries, few studies were found to have examined possible relationships between treatment delay and pulpal and periodontal ligament healing complications. It has been commonly accepted that all injuries should be treated on an emergency basis, for the comfort of the patient and also to reduce wound healing complications. For practical and especially economic reasons, various approaches can be selected to fulfill such a demand, such as acute treatment (i.e. within a few hours), subacute (i.e. within the first 24 h), and delayed (i.e. after the first 24 h). In this survey the consequences of treatment delay on pulpal and periodontal healing have been analyzed for the various dental trauma groups. Applying such a treatment approach to the various types of injuries, the following treatment guidelines can be recommended, based on our present rather limited knowledge of the effect of treatment delay upon wound healing. Crown and crown/root fractures: Subacute or delayed approach. Root fractures: Acute or subacute approach. Alveolar fractures: Acute approach (evidence however questionable). Concussion and subluxation: Subacute approach. Extrusion and lateral luxation: Acute or subacute approach (evidence however questionable). Intrusion: Subacute approach (evidence however questionable). Avulsion: If the tooth is not replanted at the time of injury, acute approach; otherwise subacute. Primary tooth injury: Subacute approach, unless the primary tooth is displaced into the follicle of the permanent tooth or occlusal problems are present; in the latter instances, an acute approach should be chosen. These treatment guidelines are based on very limited evidence from the literature and should be revised as soon as more evidence about the effect of treatment delay becomes available. [source] HRTEM Study of Precipitates in Mg-Zn-Y Alloys as Cast and after Extrusion,ADVANCED ENGINEERING MATERIALS, Issue 7 2005J. Rao Three kinds of precipitates were newly found, which are Mg3Zn3Y2, MgZn and MgZn2, in Mg-Zn-Y alloys both as-cast and after extrusion due to the composition concentration of Zn and Y on nanometer scale. This figure shows the high-resolution TEM image of MgZn precipitate in Mg substrate with the crystallographic parameters labeled in details. The boundary between MgZn precipitate and Mg substrate is very clear, no second phases were observed. [source] Thermoplastic Extrusion to Highly-Loaded Thin Green Fibres Containing Pb(Zr,Ti)O3,ADVANCED ENGINEERING MATERIALS, Issue 5 2005J. Heiber Because of their piezoelectric properties lead zirconate titanate (PZT) fibres are used in several electronic applications. Such fibres can be produced by extrusion. Therefore the extrusion behaviour of highly loaded thermoplastic feedstocks (PZT-polymer compound) has been investigated depending on the surfactant concentration and the powder preparation method. After sintering butterfly curves were measured for single fibres. [source] EFFECTS OF EXTRUSION CONDITIONS ON PHYSICOCHEMICAL PROPERTIES OF A MUTANT RICE CULTIVAR, GOAMI2 , HIGH IN NONDIGESTIBLE CARBOHYDRATESJOURNAL OF FOOD QUALITY, Issue 5 2008I. CHOI ABSTRACT A mutant rice Goami2, a cultivar high in nondigestible carbohydrates (NDCs), was extrusion-cooked at feed moisture (20, 25%), screw speed (200, 300 rpm) and barrel temperature (110, 120 and 130C). Effects of extrusion conditions on the physical and functional properties were investigated. NDCs were determined by total dietary fiber (TDF) and resistant starch (RS) contents. Increasing moisture resulted in an increment of density, water absorption index (WAI) and hardness, and a decrement in expansion and water solubility index (WSI). A higher barrel temperature decreased the hardness and increased the WSI probably due to a higher proportion of gelatinized starch. Extrusion caused a reduction in TDF in the extrudates, as well as a significant decrease in RS contents. However, extrudates processed at moisture (%), screw speed (rpm) and barrel temperature (C) combinations of 25/200/110 and 25/200/120 showed no significant difference in TDF contents compared with its raw rice. Multiple regression models showed that feed moisture had the most pronounced effect on extrudate qualities, followed by barrel temperature and screw speed. PRACTICAL APPLICATIONS Rice, being one of the primary dietary sources of carbohydrates worldwide, is the major energy and nutritional sources. In recent years, demands have been increasing for rice with a wide range of value-added properties, such as enhanced nutrient, aroma, color and rice kernel shape, including functional properties. Goami2 is a mutant rice of Ilpumbyeo, a high japonica rice cultivar, and has been revealed to have higher nondigestible fractions. However, Goami2 rice has unsuitable properties for traditional cooking because of the difficulty of gelatinization, which might result in a hard texture of cooked rice compared with that of ordinary rice. On the basis of its nutritional and functional benefits, exploiting the possible utilization of Goami2 for processed food products would increase the potential consumption of Goami2 for various food products. [source] Nutritional Quality of Drum-processed and Extruded Composite Supplementary FoodsJOURNAL OF FOOD SCIENCE, Issue 2 2005Theobald C.E. Mosha ABSTRACT: This study was conducted to evaluate the nutritional quality of ready-to-eat composite foods intended for supplementary feeding of preschool age children in Tanzania. Four supplementary foods, namely, corn-bean-sardine meal (CBSM), bean meal (BM), sorghum-bean-sardine meal (SBSM), and rice-bean-sardine meal (RBSM) were formulated according to the FAO/WHO/UNU guidelines. The food mixtures were extruded, drum-processed, and cooked conventionally in the traditional way. Cooking doneness was evaluated by percent starch gelatinization and residual urease activity; biological qualities,true protein digestibility and growth performance,were evaluated using Sprague Dawley weanling rats. Efficiency in destroying phytohemagglutinins and the antinutritional factors, trypsin, chymotrypsin, and ,-amylase inhibitors, were also evaluated. Results of the study showed that starch gelatinization and residual urease activity were not significantly different (P > 0.05) between the extruded and drum-processed diets. Relative to conventional cooking, starch gelatinization was 95% to 100% in extruded and 90% to 100% in drum-processed products. Inactivation of urease activity ranged from 93% to 100% in extruded and 83% to 100% in drum-processed diets. The true protein digestibilities were significantly (P, 0.05) higher when extruded foods, compared with drum-processed and conventionally cooked foods, were fed to experimental animals. Animals fed extruded products gained more weight relative to those fed drum-processed and conventionally cooked foods. Destruction of phytohemagglutinins ranged between 91% to 97% in extruded and between 90% to 95% in the conventionally cooked and drum-processed foods. Extrusion, drum processing, and conventional cooking also resulted in significant destruction of the antinutritional factors trypsin, chymotrypsin, and a-amylase inhibitors. These results suggest that extrusion and drum processing of cereal-bean-sardine composite foods result in products meeting the required nutritional quality. [source] Stability of Tocopherols and Retinyl Palmitate in Snack ExtrudatesJOURNAL OF FOOD SCIENCE, Issue 6 2001K. Suknark ABSTRACT: Fish- and peanut-containing half-products were obtained by extruding and drying tocopherol- and retinyl palmitate-fortified mixtures of tapioca starch and minced fish or partially defatted peanut flour (PDPF 60:40, wet basis). Half-products were puffed by deep-fat frying. Vitamins were determined simultaneously at each step of snack production using a direct solvent extraction method. Extrusion significantly reduced the content of tocopherols and retinyl palmitate in both products. Reduction of retinyl palmitate in fish and peanut extrudates during snack production was 48% and 27%, respectively. Final products contained more tocopherol than intermediates because of the high tocopherol content in the frying oil and its uptake. [source] Flow Characterization of Peach Products During ExtrusionJOURNAL OF FOOD SCIENCE, Issue 3 2000H. Akdogan ABSTRACT: Suitability of Bingham, Herschel-Bulkley, Casson, and Mizrahi-Berk models, to characterize the flow behavior of peach products during extrusion was investigated. The Casson equation sufficiently described the flow of peach extrudates within the 49 to 125 s -1 shear rate range. As concentration increased, yield stress and consistency coefficients increased. A rheological model was proposed to describe the viscosity of peach extrudates. The model incorporates the effect of shear rate by the Casson equation and the effect of concentration by a linear expression. The model provided good fit to the experimental data for peach extrudates reconstituted from drum-dried peach purees. [source] Hydraulic Alumina Binder for Extrusion of Alumina CeramicsJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 12 2007Takaaki Nagaoka The present work describes the effect of hydraulic alumina (HA) as a new inorganic binder on extrusion of alumina ceramics. The addition of a small amount of HA imparted significant flowability and rigidity to the extruded alumina. Under optimum processing conditions such as amounts of HA and water, and curing period, alumina rods and tubes were successfully extruded using a single screw extruder. Sintered specimens have achieved a relative density of 97% after sintering at 1600°C for 2 h. Dense alumina samples prepared using organic and inorganic binders had similar mechanical properties, that is, Young's modulus >380 GPa and Hv>2000. These results suggest that HA is a new kind of inorganic binder applicable to the extrusion of ceramics. [source] Nonaqueous Aluminum Nitride Extrusion: I, Die-Entry Flow BehaviorJOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 7 2002John F. Jr. Wight Simultaneous orifice and capillary rheometry at 160°C was used to determine flow parameters of aluminum nitride extrudates plasticized with a polyethylene,mineral-oil binder. Data were analyzed using the Benbow model for square-entry ram extrusion. Variables included the powder concentration, polymer molecular weight and concentration, and lubricant concentration. Die-entry rheology was explained in terms of the mean interparticle separation, polymer spatial requirements, and lubricant adsorption. Particles and polymer were observed to not pack independently. The yield stress of the body increased rapidly as the solids loading approached the critical volume limit of extrudability. An increase in polymer molecular weight or partial decrease of adsorbed lubricant increased the yield stress of the body and produced a satisfactory extrudate. [source] Effect of extrusion on in situ ruminal protein degradability and in vitro digestibility of undegraded protein from different feedstuffsJOURNAL OF THE SCIENCE OF FOOD AND AGRICULTURE, Issue 15 2008Estela M Solanas Abstract BACKGROUND: The effect of extruding maize, barley, whole soybean (WSB), peas, lupins and soybean meal (SBM) on their in situ ruminal protein degradability and in vitro digestibility of the rumen undegraded protein (RUP) was studied. Two mixtures containing 0.75 WSB or lupins and 0.25 maize were also formulated. RESULTS: Extrusion of maize resulted in an increase of its effective protein degradability from 0.538 to 0.734 (P < 0.001), whereas the opposite occurred with barley (from 0.854 to 0.797; P < 0.001). Extrusion increased the in vitro digestibility of the RUP of both cereals, increasing therefore the amount of barley crude protein (CP) digested in the intestines (PDI) from 62 to 176 g kg,1 CP (P < 0.01), whereas maize resulted in lower (332 versus 229 g kg,1 CP; P < 0.01). Extrusion decreased (P < 0.001) the protein degradability of the three legume seeds and increased (P < 0.001) the in vitro digestibility of the RUP, resulting in a PDI increase (P < 0.001), from 60 to 367 g kg,1 CP for peas, from 69 to 265 g kg,1 CP for WSB and from 107 to 205 g kg,1 CP for lupins. This effect was enhanced when WSB was extruded jointly with maize. The extrusion of SBM also resulted in an increase in the PDI from 296 to 384 g kg,1 CP (P < 0.001). CONCLUSION: Extrusion decreases the rumen protein degradability of legume seeds, soybean meal and barley, and increases the digestibility of the RUP, resulting in an increase in the feed protein digested in intestine. The extrusion of soybean seeds together with maize enhances these effects. Copyright © 2008 Society of Chemical Industry [source] Development of a bulgur-like product using extrusion cookingJOURNAL OF THE SCIENCE OF FOOD AND AGRICULTURE, Issue 7 2003Hamit Köksel Abstract In this study we (1) developed a new bulgur-like foodstuff using a durum wheat cultivar and an extrusion technique, (2) investigated the physicochemical properties of the extrudates produced and (3) sensorially evaluated the end-product after cooking. Durum wheat was processed in a laboratory-scale co-rotating twin-screw extruder with different levels of moisture content of the feed (367, 417 and 455,g,kg,1), screw speed (150 and 200,rpm) and feed rate (2.4 and 2.9,kg,h,1) to develop the bulgur-like product. The effects of extrusion conditions on system variables (die pressure and specific mechanical energy (SME)), physical properties (die swell and bulk density), pasting properties (peak, trough and final viscosities) and cooking and sensory properties of the bulgur-like products were determined. The results indicated that increased feed moisture content resulted in significant decreases in the die pressure and SME values of the extruded durum wheat products. As the moisture content and screw speed increased, the changes in die swell values were not significant. The lowest die swell and highest bulk density values were obtained at the highest feed moisture content. The extrusion variables also affected the pasting properties of the extrudates. Significant increases in each of the pasting properties occurred when the moisture content of the feed was increased. Some of the sensory properties (bulkiness, firmness, stickiness and taste,aroma) improved significantly as the feed moisture content increased, indicating better quality. Increased feed moisture content significantly improved cooking quality as determined by a decrease in colorimetric test results. Extrusion seems to be promising for the production of dry, relatively inexpensive bulgur-like products with acceptable sensory properties. © 2003 Society of Chemical Industry [source] Prevalence of Urinary Tract Infection in Dogs after Surgery for Thoracolumbar Intervertebral Disc ExtrusionJOURNAL OF VETERINARY INTERNAL MEDICINE, Issue 5 2010N.J. Olby Background: Urinary tract infection (UTI) is a common complication in people with spinal cord injury (SCI). Dogs with acute intervertebral disc extrusion (IVDE) have similar risk factors for UTI when compared with human SCI patients and have a high perioperative prevalence of UTI. Objectives: Determine the prevalence of UTI in dogs for 3 months after surgery for thoracolumbar IVDE and identify risk factors for development of UTI. Animals: Twenty-five dogs treated surgically for 26 acute disc extrusions. Methods: Prospective study. Urinalysis and urine culture were performed perioperatively. At home, owners monitored urine with dipsticks every 48 hours for 1 month then once a week until 3 months. Dogs returned for assessment of motor function, urinalysis, and urine culture at 1 and 3 months after surgery. Presence of UTI over the 3-month period was correlated to potential risk factors. Results: Ten dogs (38%) developed 12 UTIs over the 3-month period, with the majority occurring between weeks 1 and 6; 60% of the UTIs were occult. Hematuria in the absence of pyuria or UTI was a common finding in the perioperative period. Sex, breed, and ambulatory status influenced the risk of developing a UTI. Conclusions and Clinical Importance: There is a high prevalence of UTIs, many of which are occult, in the 3 months after surgery for thoracolumbar IVDE. These dogs should be routinely monitored for UTI with urine culture regardless of urinalysis results. [source] Melt Spinning of Bacterial Aliphatic Polyester Using Reactive Extrusion for Improvement of CrystallizationMACROMOLECULAR BIOSCIENCE, Issue 6 2007Roland Vogel Abstract This paper reports on an attempt to use reactive extrusion with peroxide as a comfortable pathway for improvement of the crystallization of poly(3-hydroxybutyrate) in a melt spinning process. At first, rheological and thermal properties of the modified melts are determined in order to assess the effect of nucleation. Then spinning tests are carried out. Molecular weights and molecular weight distributions of the spun fibers are determined by chromatographic methods. Average crystallite size is measured by wide angle X-ray scattering. Thermal and textile properties of the spun PHB fibers are also determined. An estimation of the improvement of the crystallization in the spinline and of the inhibition of the secondary crystallization in the fibers from the use of the described way of reactive extrusion is given. [source] A Solvent Free Graft Copolymerization of Maleic Anhydride onto Cellulose Acetate Butyrate Bioplastic by Reactive ExtrusionMACROMOLECULAR MATERIALS & ENGINEERING, Issue 1 2006Arief C. Wibowo Abstract Summary: Interfacial adhesion between fibers and matrix is a crucial factor for effective stress transfer from matrix to fiber; especially in short fiber reinforced composite systems. The use of a chemical compatibilizer is an efficient means to achieve such adhesion. Maleic anhydride-grafted-cellulose acetate butyrate (CAB-g-MA) is one such compatibilizer which can be used in biocomposite fabrication, and this has been synthesized in our laboratory by utilizing a twin-screw reactive extrusion process in the presence of a free radical initiator (2,5-dimethyl-2,5-di(tert -butylperoxy)hexane). The unique feature of this process is its solvent-free approach for grafting of maleic anhydride onto CAB, without hydroxyl group protection. CAB-g-MA was characterized using FTIR as well as by a non-aqueous titration method. The effects of initiator and monomer concentrations and various processing conditions on the graft content were also investigated. The preliminary results show that by adding approximately 10 wt.-% of CAB-g-MA into a plasticized cellulose acetate butyrate (TEB)-industrial hemp fiber biocomposites system, an improvement in tensile strength (20%) and in tensile modulus (45%) were obtained. These results are promising in that they pave the way for future studies involving the use of CAB-g-MA as a suitable compatibilizer for cellulose ester-natural fiber biocomposites. [source] On Toughness and Stiffness of Poly(butylene terephthalate) with Epoxide-Containing Elastomer by Reactive ExtrusionMACROMOLECULAR MATERIALS & ENGINEERING, Issue 8 2004Zhong-Zhen Yu Abstract Summary: To obtain a balance between toughness (as measured by notched impact strength) and elastic stiffness of poly(butylene terephthalate) (PBT), a small amount of tetra-functional epoxy monomer was incorporated into PBT/[ethylene/methyl acrylate/glycidyl methacrylate terpolymer (E-MA-GMA)] blends during the reactive extrusion process. The effectiveness of toughening by E-MA-GMA and the effect of the epoxy monomer were investigated. It was found that E-MA-GMA was finely dispersed in PBT matrix, whose toughness was significantly enhanced, but the stiffness decreased linearly, with increasing E-MA-GMA content. Addition of 0.2 phr epoxy monomer was noted to further improve the dispersion of E-MA-GMA particles by increasing the viscosity of the PBT matrix. While use of epoxy monomer had little influence on the notched impact strength of the blends, there was a distinct increase in the elastic stiffness. SEM micrographs of impact-fracture surfaces indicated that extensive matrix shear yielding was the main impact energy dissipation mechanism in both types of blends, with or without epoxy monomer, and containing 20 wt.-% or more elastomer. SEM micrographs of freeze-fractured surfaces of PBT/E-MA-GMA blend illustrating the finer dispersion of E-MA-GMA in the presence of epoxy monomer. [source] Formation of in situ CB/PET Microfibers in CB/PET/PE Composites by Slit Die Extrusion and Hot StretchingMACROMOLECULAR MATERIALS & ENGINEERING, Issue 6 2004Xiang-Bin Xu Abstract Summary: In this present study, the in situ fabrication of a microfibrillar composite based on poly(ethylene terephthalate) (PET), polyethylene (PE), and carbon black (CB) is attempted. PET and CB were first melt mixed. The CB/PET compound and PE were subsequently melt extruded through a slit die and then hot stretched. The morphological observation of the as-stretched extrudate indicated that well-defined microfibers of CB/PET compound could be generated at appropriate CB contents and a fixed hot stretch ratio. In addition, CB was always selectively located in PET. The microfibrillar CB/PET/PE composite has the potential to be a new electrically conductive polymer composite. Morphology of the carbon black/poly(ethylene terephthalate)/polyethylene (PE) composite after additional mixing in the mixer at the processing temperature of PE. [source] Electropolymerizable Terthiophene S,S -Dioxide-Fullerene Diels-Alder Adduct for Donor/Acceptor Double-Cable PolymersMACROMOLECULAR RAPID COMMUNICATIONS, Issue 12 2007Yolanda Vida Abstract The preparation of a novel fullerene-thiophene derivative by Diels-Alder addition of terthiophene S,S -dioxide was demonstrated. Extrusion of SO2 from the adduct is an effective process that yields a stable cyclohexadiene-1,4-bisthiophene,C60 adduct in good isolable yield. The product has been accurately characterized and opens the way to synthesize new C60 derivatives "via" Diels-Alder methodology without the possibility of cycloreversion. Electrochemical and spectroscopic properties of this macromolecule were studied and supported by theoretical calculations to interpret its electronic structure. The first approach to the electropolymerization of this macromonomer produces donor-acceptor molecular wires providing a new and versatile way to fullerene-based double cable polymers. [source] Reinforcement of Biodegradable Poly(DL -lactic acid) Material by Equal-Channel Angular ExtrusionMACROMOLECULAR SYMPOSIA, Issue 1 2006Hongxiang Cui Abstract The purpose of this study was to reinforce biodegradable poly(DL -lactic acid) (PDLLA) material using a new method, equal-channel angular extrusion (ECAE). Different processing parameters, including the number of extrusion passes and the process temperature, were investigated to analyze their effect on the PDLLA properties. Experimental results indicate that the mechanical strength of PDLLA increased with the number of extrusion passes. The extrusion temperature also affected the mechanical strength of the PDLLA. After two ECAE passes, the bending strength of PDLLA increased from 83.3 to 178.7 MPa. The bending fracture mode for PDLLA changed from brittle failure for initial specimens to ductile fracture after ECAE processing. SEM micrographs showed that the longitudinal split surfaces of PDLLA are of a fibrillar structure. Taken together, the results suggest that ECAE might represent a useful approach for the preparation of reinforced PDLLA. [source] Free Radical Grafting of Polyethylene with Vinyl Monomers by Reactive ExtrusionMACROMOLECULAR THEORY AND SIMULATIONS, Issue 9 2007Guofang Zhang Abstract The free radical grafting of polyethylene with vinyl monomers by reactive extrusion was studied numerically. Numerical computation expressions of key variables, such as the concentrations of the initiator and polymer, grafting degree, average molecular weight and apparent viscosity, were deduced. The evolutions of the above variables were predicted by means of an uncoupled semi-implicit iterative algorithm. The monomer conversion monotonically increases with decreasing throughput or increasing initial initiator concentration; with increasing barrel temperature, the monomer conversion first increases then decreases. The simulated results are nearly in good agreement with the experimental results. [source] Herstellung verbundverstärkter Aluminiumprofile für ultraleichte Tragwerke durch StrangpressenMATERIALWISSENSCHAFT UND WERKSTOFFTECHNIK, Issue 7 2004M. Kleiner Extrusion; Aluminum; Continuously Reinforcement; Special Tool Abstract Auf Grund ähnlicher spezifischer Steifigkeits- und Festigkeitseigenschaften von Aluminium und Stahl lassen sich in der Anwendung bei leichten Rahmenstrukturen durch gegenseitige Werkstoffsubstitution nur geringe Leichtbaugewinne erzielen. Lediglich die Verwendung von z.,B. Kohlefaserwerkstoffen oder Höchstleistungsstählen lässt eine Gewichtsreduktion für den Einsatz von Rohren oder Profilen in ultraleichten Strukturen erwarten. Am Lehrstuhl für Umformtechnik (LFU) der Universität Dortmund ist ein Verfahren entwickelt worden, das durch ein modifiziertes Strangpressen zur Herstellung von Verbundprofilen geeignet ist. Ausgehend von konventionellen Aluminium-Pressblöcken werden hierbei verschiedenartige endlose Verstärkungselemente innerhalb der Wandstärke der Profilmatrix eingebettet. Für das Verfahren, das im Rahmen des Sonderforschungsbereiches SFB/TR10 erforscht wird, ist die Entwicklung neuartiger Strangpresswerkzeuge erforderlich. Durch experimentelle Untersuchungen auf einer 2,5 MN Laborstrangpresse wurden erfolgreich erste Verbundprofile hergestellt. Zur Vertiefung des Prozessverständnisses und der Prognose der Wirksamkeit neuer Werkzeugkonzepte wurden parallel FEM-Simulationen durchgeführt. Die mit Hilfe des Verfahrens hergestellten geraden Verbundprofile lassen sich auf Grund möglicher Gefügeschädigungen nicht biegen. In Kombination mit dem ebenfalls am LFU entwickelten Verfahren Runden beim Strangpressen werden diese Verbundprofile jedoch auch mit gekrümmter Kontur herstellbar sein. Manufacture of Extruded and Continuously Reinforced Aluminum Profiles for Ultra-Lightweight Constructions Due to similar specific properties of aluminum and steel regarding stiffness and mechanical strength only minor achievements as to their application in lightweight space-frame structures can be attained by substituting one material for the other. Only the usage of carbon fibre materials or high performance steels promises a weight reduction as to the application of pipes and profiles in ultra-lightweight structures. At the Chair of Forming Technology of the University of Dortmund a process has been developed which is suitable for the manufacturing of continuously reinforced profiles by means of a modified direct extrusion process. Starting from conventional aluminum billets, various continuously reinforcing elements are being embedded in the wall thickness of the profile matrix. For this process, which is being investigated in the context of the Collaborative Research Centre SFB/TR10, new extrusion dies have to be developed. During experimental studies on a 2.5 MN laboratory direct extrusion press first reinforced profiles were manufactured successfully. In order to improve the understanding of the process and to predict the efficiency of new tool concepts, FEM simulations were carried out simultaneously. Reinforced straight profiles produced with the help of this method cannot be bend due to possible damages to the microstructure. However, in combination with the process of Rounding During Extrusion, which also has been developed at the Chair of Forming Technology, these reinforced profiles will be producible with a curved contour as well. [source] Bulk nanostructured titanium fabricated by hydrostatic extrusionPHYSICA STATUS SOLIDI (C) - CURRENT TOPICS IN SOLID STATE PHYSICS, Issue 5 2010Krzysztof Topolski Abstract The paper is concerned with the use of Hydrostatic Extrusion (HE), which is one of the methods of Severe Plastic Deformation (SPD), for grain refinement of titanium grade 2. Titanium in the form of rods was subjected to multi-stage extrusion. The aim was to optimize the HE process so as to obtain nanostructured titanium rods. The results show that it is possible to produce nanostructured Ti rods of a diameter suitable for industrial applications. The refinement to nano-sized grains is accompanied by a significant improvement of mechanical properties. The tensile strength of more than 1000MPa was achieved and the hardness increase exceeded 50%. This study was also concerned with the problem of up-scaling the dimensions of nano-refined components produced by HE. The basic condition for HE to yield nanostructured Ti is that an appropriately high accumulated strain should be applied (, > 3). The results demonstrate that, by using HE, we can produce nano-Ti rods with diameters amounting to ,8mm. (© 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim) [source] Extrusion of polyethylene/polypropylene blends with microfibrillar-phase morphologyPOLYMER COMPOSITES, Issue 8 2010Martina Polaskova Extrusion of immiscible polymers under special conditions can lead to creation of microfibrillar-phase morphology, ensuring significant increase of mechanical properties of polymer profiles. Polyethylene/polypropylene blend extrudates with microfibrillar-phase morphology (polypropylene microfibrils reinforcing polyethylene matrix phase) were prepared through continuous extrusion with semihyperbolic-converging die enabling elongation and orientation of microfibrils in flow direction. Structure of extruded profiles was examined using electron microscopy and wide-angle X-ray scattering. Tensile tests proved that extrudates with microfibrillar-phase morphology show significantly higher mechanical properties than the conventional extrudates. The presented concept offers possibility of replacing the existing expensive multi-component medical devices with fully polymeric tools. POLYM. COMPOS., 31:1427,1433, 2010. © 2009 Society of Plastics Engineers [source] Extrusion conditions and properties of vapor grown carbon fiber reinforced polypropylenePOLYMER COMPOSITES, Issue 5 2001Rex J. Kuriger Vapor grown carbon fiber (VGCF) is a new and inexpensive carbon fiber produced by vapor deposition of hydrocarbons on metal catalysts. The ability to fabricate VGCF reinforced thermoplastic composites by extrusion provides the potential to exploit VGCF into new commercial markets. This study investigates the extrusion conditions and properties of VGCF reinforced polypropylene. Extrusion was carried out using a Leistritz twin-screw extruder. Polypropylene reinforced with 0% to 12.5% volume fraction VGCF was extruded successfully at temperatures ranging from 215°C to 250°C. The extrusion pressure increased and the flow rate decreased as the percentage of fiber was increased. Increases in tensile strength and modulus were observed by the addition of VGCF. However, the void content of the composite samples increased with fiber content. [source] Online light scattering measurements: A method to assess morphology development of polymer blends in a twin-screw extruderPOLYMER ENGINEERING & SCIENCE, Issue 10 2002G. Schlatter Light scattering has proved itself an efficient technique to determine particle diameters in heterogeneous dilute dispersions in the micrometer range. Extrusion of polymer blends is expected to give rise to very small particles, typically in the range from hundreds of nanometers to tens of micrometers. A light scattering device developed in our laboratory has been used to study the morphology of polymer blends obtained in a twin-screw extruder. The main advantage of this technique is the immediate response obtained without any surface or interface modification that can occur during the sample preparation by using more conventional techniques like electron microscopy. To show the possible applications of this light scattering device, preliminary tests have been carried out. First, we present a comparison between experimental measurements and theoretical results for dilute systems. Second, we have investigated the effect of shear flow on the droplet deformation. Finally, we have studied the variations of the light scattering pattern for a reactive blend. [source] Brachiola algerae Spore Membrane Systems, their Activity During Extrusion, and a New Structural Entity, the Multilayered Interlaced Network, Associated with the Polar Tube and the SporoplasmTHE JOURNAL OF EUKARYOTIC MICROBIOLOGY, Issue 2 2002ANN CALI ABSTRACT. The microsporidial genus, Brachiola, contains three species: the type species Brachiola vesicularum (identified from an AIDS patient) and two species transferred from the genus Nosema, becoming Brachiola connori and Brachiola algerae. A developmental feature of the genus Brachiola is the "thickened" plasmalemma from sporoplasm through sporoblast stage. The sporoplasm has been reported to have a thick plasmalemma at 1-h postextrusion. The purpose of this investigation was to observe B. algerae spores before, during and after germination to determine if the plasmalemma is thick at the point of extrusion and if not, when and how it forms. New understandings regarding the polar filament position inside the spore, places it outside the sporoplasm proper with the sporoplasm limiting membrane imaginations surrounding it. These invaginations, present a possible location for aquaporins. The multilayered interlaced network (MIN), a new organelle (possibly of Golgi origin from the sporoblast), was observed inside the spore and sporoplasm; it formed an attachment to the end of the extruded polar tube and contributed to the thickening of the sporoplasm plasmalemma. A thin "unit limiting membrane", present on the sporoplasm at the time of extrusion, is connected to the MIN by many cross-connections forming the "thick blistered" surface by 30 min-postextrusion. [source] Titanium versus Nontitanium Prostheses in Ossiculoplasty,THE LARYNGOSCOPE, Issue 9 2008Charles S. Coffey MD Abstract Objectives/Hypothesis: To compare the hearing outcomes and complications observed using either titanium or nontitanium prostheses in a 7-year consecutive series of ossiculoplasties performed by a single surgeon. Study Design: Retrospective. Methods: A database of ossicular reconstruction surgeries was reviewed for preoperative and postoperative audiometric data including air and bone conduction thresholds at four frequencies and speech reception thresholds. Outcomes were evaluated at time points less than and greater than 6 months postoperatively. Baseline demographic and surgical characteristics and postoperative complications were also noted. Results: A total of 105 cases had sufficient audiometric data available for analysis, including 80 performed with titanium and 25 with nontitanium implants. Follow-up ranged from 1.2 to 74.2 months, with a mean of 14.9 months. Mean air-bone gap at initial follow-up was 21.7 dB in the nontitanium group and 15.4 dB in the titanium group; this difference was significant (P = .01). Postoperative air-bone gap of less than 20 dB at initial follow-up was achieved in 50.0% of nontitanium cases and 77.1% of titanium cases (P = .012). This difference in "success" rates persisted at longer follow-up but did not achieve statistical significance. Mean speech reception thresholds at <6 months was 29.7 dB in the nontitanium group and 22.6 dB in the titanium group (P = .049). Extrusion was observed with two nontitanium prostheses (8.0%) and three titanium prostheses (3.8%) (P > .05). Conclusions: Titanium ossicular prostheses provide hearing outcomes superior to those of nontitanium prostheses when evaluated within 6 months after ossiculoplasty. [source] The Effect of Orientation on Extrusion Cast Metallocene Polyethylenes and the Role of Processing Conditions in the Die Swell of Metallocene and Conventional PolyethylenesASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING, Issue 1-2 2004B.G. Millar Cast films were prepared from a range of metallocene polyethylenes (mPEs) of varied co-monomer types (hexene, octene) using a Killion single-screw extruder, using different haul off speeds (8,4 m/min) and die gaps (700,250 m,m). Samples with greater orientation in one direction had increased tensile strength and shrinkage in that direction. DSC analysis showed crystallinity to decrease with decreasing haul of speed. Extrusion of mPEs and conventional linear low density polyethylenes (LLDPEs) by single capillary rheology showed that die swell increased with increasing extrusion rate and decreasing melt temperature. Increased die swell was found for the broader molecular weight distribution (M.W.D.) LLDPEs and in the higher molecular weight resins. Furthermore, long chain branching was found to increase die swell. [source] Extrusion of debris after use of rotary nickel-titanium files with different pitch: A pilot studyAUSTRALIAN ENDODONTIC JOURNAL, Issue 2 2009Elham A. Elmsallati bds Abstract The aim of this investigation was to quantitatively compare the amount of debris extruded apically from curved canals when using rotary nickel-titanium files with different pitches and sequences of use under the same preparation technique. Thirty-six extracted human maxillary and mandibular molars with curved root canals were used. They were divided into two groups of 18 teeth each prepared by one of two different sequences with NRT files (MANI Inc., Tochigi, Japan). Each group was further divided into three subgroups according to file pitch length (short, medium and long). The debris extruded apically was collected in glass vials. The liquid inside was dried and the debris in each group was weighed and compared. Two-way analysis of variance and Fisher's PLSD test were used to evaluate differences between the extruded debris weights among the experimental groups. No statistically significant difference was observed between two sequences. There were significant differences in sequence 1 between the short pitch group and the others. Also, there were significant differences between the long pitch and others in sequence 2, except between the short and medium pitches. In conclusion, short pitch design resulted in significantly less amount of debris extrusion compared with the other pitch lengths. [source] | |||||||||||||||||||||||||||||||||||||||||||