Crack Nucleation (crack + nucleation)

Distribution by Scientific Domains


Selected Abstracts


Fatigue crack nucleation and growth in filled natural rubber

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 9 2003
W. V. MARS
ABSTRACT Rubber components subjected to fluctuating loads often fail due to nucleation and the growth of defects or cracks. The prevention of such failures depends upon an understanding of the mechanics underlying the failure process. This investigation explores the nucleation and growth of cracks in filled natural rubber. Both fatigue macro-crack nucleation as well as fatigue crack growth experiments were conducted using simple tension and planar tension specimens, respectively. Crack nucleation as well as crack growth life prediction analysis approaches were used to correlate the experimental data. Several aspects of the fatigue process, such as failure mode and the effects of R ratio (minimum strain) on fatigue life, are also discussed. It is shown that a small positive R ratio can have a significant beneficial effect on fatigue life and crack growth rate, particularly at low strain range. [source]


Fretting fatigue crack nucleation in Ti,6Al,4V

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 3 2003
J. M. WALLACE
ABSTRACT Fretting fatigue crack nucleation in Ti,6Al,4V when fretted against itself is investigated to determine the influence of contact pressure, stress amplitude, stress ratio, and contact geometry on the degradation process. For the test parameters considered in this investigation, a partial slip condition generally prevails. The resulting fatigue modifying factors are 0.53 or less. Cycles to crack nucleation, frictional force evolution, crack orientations and their relationship to the microstructure are reported. The crack nucleation process volume is of the same order as the microstructural length scales with several non-dominant cracks penetrating 50 ,m or less. The effective coefficient of friction increases during early part of fretting. Observations suggest that cyclic plastic deformation is extensive in the surface layers and that cyclic ratchetting of plastic strain may play a key role in nucleation of the fretting cracks. A Kitagawa,Takahashi diagram is used to relate the depth of fretting damage to the modifying factor on fatigue life. [source]


Probability modelling and statistical analysis of damage in the lower wing skins of two retired B-707 aircraft

FATIGUE & FRACTURE OF ENGINEERING MATERIALS AND STRUCTURES, Issue 8 2001
D. G. Harlow
A plausible mechanistically based probability model for localized pitting corrosion and subsequent fatigue crack nucleation and growth is used to analyse tear-down inspection data from two retired B-707 aircraft that had been in commercial service for about 24 and 30 years. Sections of the left-hand lower wing skins from these aircraft had been previously disassembled and inspected optically at 20× magnification. The inspections were augmented by metallographic examinations for the lower time aircraft. The evolution of damage in the fastener holes is estimated by using reasonable values for the localized corrosion and fatigue crack growth rates, statistically estimated from laboratory data. The primary loading, assumed to be the mean design load, is considered to be from ground,air,ground wing bending cycles, augmented by ,average' gust loading, only. The encouraging agreement between the estimated probability of occurrence and the observed distribution of multiple hole,wall cracks attests to the efficacy of the approach and its relevancy to airworthiness assessment and fleet life management. [source]


Mesh adaptation and transfer schemes for discrete fracture propagation in porous materials

INTERNATIONAL JOURNAL FOR NUMERICAL AND ANALYTICAL METHODS IN GEOMECHANICS, Issue 2 2007
Stefano Secchi
Abstract This paper presents a numerical procedure for cohesive hydraulic fracture problems in a multiphase system. The transient problem of crack nucleation and/or advancement, with the ensuing topological changes, is solved by successive remeshing and projection of the field variables required in the time marching scheme. The projection is directly applied to the nodal vector of the previous step and is performed by means of a suitable mapping operator which acts on nodal forces and fluxes. This hence ensures ,a priori' the local fulfilment of the balance equations (equilibrium and mass conservation). The resulting procedure is computationally simple; however checks have to be made on its capability of conserving strain energy of the system. The latter property together with the accuracy of the solution is heuristically assessed on the basis of numerical benchmarks. Copyright © 2007 John Wiley & Sons, Ltd. [source]


Comparison between cohesive zone models

INTERNATIONAL JOURNAL FOR NUMERICAL METHODS IN BIOMEDICAL ENGINEERING, Issue 11 2004
K. Y. Volokh
Cohesive zone models (CZMs) are widely used for numerical simulation of the fracture process. Cohesive zones are surfaces of discontinuities where displacements jump. A specific constitutive law relating the displacement jumps and proper tractions defines the cohesive zone model. Within the cohesive zone approach crack nucleation, propagation, and arrest are a natural outcome of the theory. The latter is in contrast to the traditional approach of fracture mechanics where stress analysis is separated from a description of the actual process of material failure. The common wisdom says that only cohesive strength,the maximum stress on the traction,separation curve,and the separation work,the area under the traction,separation curve,are important in setting a CZM while the shape of the traction,separation curve is subsidiary. It is shown in our note that this rule may not be correct and a specific shape of the cohesive zone model can significantly affect results of the fracture analysis. For this purpose four different cohesive zone models,bilinear, parabolic, sinusoidal, and exponential,are compared by using a block-peel test, which allows for simple analytical solutions. Numerical performance of the cohesive zone models is considered. It appears that the convergence properties of nonlinear finite element analyses are similar for all four CZMs in the case of the block-peel test. Copyright © 2004 John Wiley & Sons, Ltd. [source]


A note on enrichment functions for modelling crack nucleation

INTERNATIONAL JOURNAL FOR NUMERICAL METHODS IN BIOMEDICAL ENGINEERING, Issue 12 2003
J. Bellec
Abstract For particular discretizations and crack configurations, the enhanced approximations of the eXtended finite-element method (X-FEM) cannot accurately represent the discontinuities in the near-tip displacement fields. In this note, we focus on the particular case where the extent of the crack approaches the support size of the nodal shape functions. Under these circumstances, the asymptotic ,branch' functions for each tip may extend beyond the length of the crack, resulting in a non-conforming approximation. We explain the limitations of the standard approximation for arbitrary discontinuities, and propose a set of adjustments to remedy the deficiencies. We also provide numerical results that demonstrate the advantages of the modified approximation. Copyright © 2003 John Wiley & Sons, Ltd. [source]


Deformation Mechanisms in Compression-Loaded, Stand-Alone Plasma-Sprayed Alumina Coatings

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 12 2000
Rodney W. Trice
Cylindrical, stand-alone tubes of plasma-sprayed alumina were tested in compression in the axial direction at room temperature, using strain gauges to monitor axial and circumferential strains. The primary compression-loading profile used was cyclic loading, with monotonically increased peak stresses. Hysteresis was observed in the stress,strain response on unloading, beginning at a peak stress of 50 MPa. The modulus decreased as the maximum applied stress increased. The stress,strain response was only linear at low stresses; the degree of nonlinearity at high stresses scaled with the stress applied. One-hour dwells at constant stress at room temperature revealed a time-dependent strain response. Using transmission electron microscopy and acoustic emission to investigate deformation mechanisms, the stress,strain response was correlated with crack pop-in, growth, and arrest. It is proposed that the numerous defects in plasma-sprayed coatings, including porosity and microcracks, serve as sites for crack nucleation and/or propagation. As these small, nucleated cracks extend under the applied stress, they propagate nearly parallel to the loading direction along interlamellae boundaries. With increasing stress, these cracks ultimately link, resulting in catastrophic failure. [source]


Influence of Grain Size on the Indentation-Fatigue Behavior of Alumina

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 4 2000
Ming Li
The surface fracture behavior of a high-purity, high-density alumina, as a function of grain size (3, 5, and 9 ,m), was investigated using an indentation-fatigue technique. Increasing the grain size reduced the threshold for crack nucleation, reduced the resistance to surface spalling, and increased the volume of materials lost per spalling event. These results are explained in terms of residual stresses and fatigue damage. [source]