Coating Thickness (coating + thickness)

Distribution by Scientific Domains
Distribution within Polymers and Materials Science


Selected Abstracts


THE TECHNOLOGY OF PRODUCTION OF SASANIAN GLAZED POTTERY FROM VEH ARDA,?R (CENTRAL IRAQ)

ARCHAEOMETRY, Issue 4 2008
M. PACE
Scanning electron microscopy coupled with an energy dispersive X-ray detector (SEM-EDS) has been used to study samples of Sasanian glazed pottery. Analysis of ceramic bodies revealed a general homogeneity in composition among the studied samples and the use of calcareous clay for their manufacture. Glazes are typically alkaline in composition, with sodium and potassium oxide contents between 8 and 13%, and between 3 and 5%, respectively; calcium and magnesium oxide contents are between 7 and 10%, and between 3 and 5%, respectively. These data suggest the use of plant ash together with a silica source for glaze production. Coating thickness is highly variable among different samples, from some 400 up to 1200 µm, but it is generally uniform when a single sample is concerned. Glazes are mostly coloured blue or blue-green; copper and iron are the colouring agents detected; abundance of bubbles, silicate crystals and relics of unmelted material are responsible for their generally opaque appearance, together with the presence of weathering products. The characteristics of the body to glaze contact zone, together with the widespread presence of bubbles, would not rule out production by a single firing process. A few samples feature a peculiar gritty coating on one side of their surface; SEM images show that they are actually partially vitrified, and EDS data denote a rather heterogeneous composition. It seems possible that they result from mixing clay together with the frit used for glaze development. [source]


Influence of Interface Characteristics on the Mechanical Properties of Hi-Nicalon type-S or Tyranno-SA3 Fiber-Reinforced SiC/SiC Minicomposites

INTERNATIONAL JOURNAL OF APPLIED CERAMIC TECHNOLOGY, Issue 3 2010
C. Sauder
The tensile behavior of CVI SiC/SiC composites with Hi-Nicalon type-S (Hi-NicalonS) or Tyranno-SA3 (SA3) fibers was investigated using minicomposite test specimens. Minicomposites contain a single tow. The mechanical behavior was correlated with microstructural features including tow failure strength and interface characteristics. The Hi-NicalonS fiber-reinforced minicomposites exhibited a conventional damage-tolerant response, comparable to that observed on composites reinforced by untreated Nicalon or Hi-Nicalon fibers and possessing weak fiber/matrix interfaces. The SA3 fiber-reinforced minicomposites exhibited larger interfacial shear stresses and erratic behavior depending on the fiber PyC coating thickness. Differences in the mechanical behavior were related to differences in the fiber surface roughness. [source]


Estimation of cobalt coating layer thickness on acicular Fe3O4 powder using HR-TEM

JOURNAL OF APPLIED CRYSTALLOGRAPHY, Issue 2 2001
Keitarou Sakai
The thicknesses of cobalt coating layers grown on four different types of acicular Fe3O4 particles were estimated from the analysis of lattice images and from the determination of the Co depth profile using high-resolution transmission electron microscopy (HR-TEM) coupled with an energy dispersive X-ray (EDX) analysis system. It was observed that the coating thickness might vary with the crystallite size resulting from the growth mechanism of the coating layer. In this study, two different layer thicknesses, 40,Å and less than 10,Å, were evidenced for crystallite sizes of 390,Å and 350,Å, respectively. [source]


Modeling solvent evaporation during the manufacture of controlled drug-release coatings and the impact on release kinetics,,

JOURNAL OF BIOMEDICAL MATERIALS RESEARCH, Issue 2 2009
Chang-Soo Kim
Abstract To improve functionality and performance, controlled drug-release coatings comprised of drug and polymer are integrated with traditional medical devices, e.g., drug eluting stents. Depending on manufacturing conditions, these coatings can exhibit complex microstructures. Previously, a thermodynamically consistent model was developed for microstructure evolution in these systems to establish relationships between process variables, microstructure, and the subsequent release kinetics. Calculations based on the model were, in general, consistent with experimental findings. However, because of assumptions regarding the evaporation of solvent during fabrication, the model was unable to capture variations through the coating thickness that are observed experimentally. Here, a straightforward method is introduced to incorporate solvent evaporation explicitly into the model. Calculations are used to probe the impact of solvent evaporation rate and drug loading on the microstructure that forms during manufacturing and subsequent drug release kinetics. The predicted structures and release kinetics are found to be consistent with experimental observations. Further, the calculations demonstrate that solvent evaporation rate can be as critical to device performance as the amount of drug within the coating. For example, changes of a factor of five in the amount of drug released were observed by modifying the rate of solvent evaporation during manufacturing. © 2009 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2009 [source]


Controlling the biodegradation rate of magnesium using biomimetic apatite coating

JOURNAL OF BIOMEDICAL MATERIALS RESEARCH, Issue 2 2009
Yajing Zhang
Abstract Magnesium is light, biocompatible and has similar mechanical properties to natural bone, so it has the potential to be used as a biodegradable material for orthopedic applications. However, pure magnesium severely corrodes in a physiological environment, which may result in fracture prior to substantial tissue healing. Hydroxyapatite (HA) is the main composition of natural bone. It has excellent bioactivity and osteoconductivity. In this study, HA coating with two different thicknesses was applied onto the surface of pure magnesium substrates using a biomimetic technique. The corrosion rate of the surface-treated substrates was tested. It was found that both types of coatings substantially slowed down the corrosion of the substrate, and the dual coating was more effective than the single coating in hindering the degradation of the substrate. Thus, the corrosion rate of magnesium implants can be closely tailored by adjusting apatite coating thickness and thereby monitoring the release of magnesium ions into the body. © 2008 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2009 [source]


Biodegradable poly(D,L -lactide) coating of implants for continuous release of growth factors

JOURNAL OF BIOMEDICAL MATERIALS RESEARCH, Issue 4 2001
G. Schmidmaier
Abstract Local application of growth factors like insulin like growth factor-I (IGF-I) and transforming growth factor-beta 1 (TGF-,1) from a biodegradable thin layer of poly(D,L -lactide) (PDLLA) coated implants could stimulate fracture healing. A new "cold coating technique" for metallic implants was established to produce a biodegradable coating with a high mechanical stability that provides a continuous release of incorporated growth factors. The properties of this bioactive coating were investigated in vitro and in vivo. Scanning electron microscope analysis revealed a coating thickness of in average 14.8 ,m on titanium and 10.7 ,m on steel wires. Intramedullary implantation and extraction experiments depicted a loss of PDLLA coating from titanium and steel implants of less than 5%. After explantation of the implants, the coating displayed a complete and regular layer without any defects of PDLLA uncovering the metallic surface. Smear tests demonstrate that the coating can be performed under sterile conditions. The PDLLA depicted a reduction of about 8% within 6 weeks in vitro and in vivo. The growth factors were incorporated in a stable form and demonstrated a loss of stability of less than 3% within 42 days and less than 5% within one year. In an elution experiment, 54% IGF-I and 48% TGF-,1 were released within the first 48 h. After 42 days, 76% of IGF-I and 71% of TGF-,1 were detected in the elution fluid by ELISA. Comparable results were obtained in the in vivo experiments after 42 days. © 2001 John Wiley & Sons, Inc. J Biomed Mater Res (Appl Biomater) 58: 449,455, 2001 [source]


Colon Delivery Efficiencies of Intestinal Pressure-controlled Colon Delivery Capsules Prepared by a Coating Machine in Human Subjects

JOURNAL OF PHARMACY AND PHARMACOLOGY: AN INTERNATI ONAL JOURNAL OF PHARMACEUTICAL SCIENCE, Issue 10 2000
ZHAOPENG HU
Large quantities of pressure-controlled colon delivery capsules (PCDCs) were prepared by a Hicoater-mini pharmaceutical coating machine and colon delivery efficiencies were evaluated in man. Caffeine powder as a model drug was suspended with a polyethylene glycol (PEG) 1000 suppository base at 50°C, and was hardened in no. 0- and no. 2-sized capsular shapes. The capsule-shaped suppositories were coated with 5% w/v ethanolic ethylcellulose (7G grade) solution using the coating machine. By increasing the coating weight of ethylcellulose from 28.6 ± 1.1 mg to 45.3 ± 0.2 mg, the mean coating thickness of no. 0 PCDCs increased from 56 ± 1 ,m to 64 ± 1 ,m. With no. 2 PCDCs, the mean coating thickness increased from 50 ± 1 ,m to 57 ± 1 ,m by increasing the coating weight of ethylcellulose from 8.1 ± 0.5 mg to 11.2 ± 0.3 mg. The no. 0 PCDCs, having a mean ethylcellulose coating membrane thicknesses of 56± 1 ,m (type 1) and 64 ± 1 ,m (type 2), as well as no. 2 PCDCs, having thicknesses of 50 ± 1 ,m (type 3) and 57 ± 1 ,m (type 4), were used for in-vivo evaluation in man. After oral administration of test preparations containing 75 mg of caffeine, saliva samples were obtained and salivary caffeine levels were measured by an HPLC method. The first appearance time, Ti, of caffeine in the saliva was used as a parameter for the estimation of the release time of caffeine from PCDCs in the gastrointestinal tract. The mean Ti values of no. 0 PCDCs were 3.3 ± 0.3 h for type-1 and 5.3 ± 0.3 h for type-2 preparations while the mean Ti values of no. 2 PCDCs were 4.3 ± 0.5 h for type 3 and 5.3 ± 0.3 h for type 4. There were good correlations between ethylcellulose coating membrane thicknesses and in-vivo Ti values. A colon arrival time of 5 h was reported in our subjects by gastrointestinal magnetomarkergraphy. PCDCs having a mean coating thickness of 64± 1 ,m for no. 0 capsules and of 57 ± 1 ,m for no. 2 capsules were thought to deliver caffeine to the human colon efficiently. [source]


Modification of multiwall carbon nanotubes via soap-free emulsion polymerization of acrylonitrile

JOURNAL OF POLYMER SCIENCE (IN TWO SECTIONS), Issue 10 2010
Zhenping Cheng
Abstract A novel method for the synthesis of polyacrylonitrile (PAN)-coated multiwall carbon nanotubes (MWCNTs) via a simple soap-free emulsion polymerization is presented for the first time. The polymerization was initiated with conventional anionic ammonium persulfate (APS) at 65 °C. The modification of PAN on MWCNT surfaces was confirmed by Fourier-transform infrared (FT-IR) spectroscopy, X-ray photoelectron spectra (XPS), transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), and Raman spectroscopy. It is found that all the surfaces of the MWCNTs were coated by PAN chains, and the PAN coating thickness could be controlled by simply adjusting the polymerization time. The obtained PAN-coated MWCNTs could be well dispersed in water. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2057,2062, 2010 [source]


Quantitative studies of pyrocarbon-coated materials using synchrotron radiation

JOURNAL OF SYNCHROTRON RADIATION, Issue 1 2008
Poonamlata S. Yadav
Phase-contrast imaging provides enhanced image contrast and is important for non-destructive evaluation of structural materials. In this paper, experimental results on in-line phase-contrast imaging using a synchrotron source (ELETTRA, Italy) for objects required in material science applications are discussed. Experiments have been carried out on two types of samples, pyrocarbon-coated zirconia and pyrocarbon-coated alumina microspheres. These have applications in both reactor and industrial fields. The phase-contrast imaging technique is found to be very useful in visualizing and determining the coating thickness of pyrocarbon on zirconia and alumina microspheres. The experiments were carried out at X-ray energies of 16, 18 and 20,keV and different object-to-detector distances. The results describe the contrast values and signal-to-noise ratio for both samples. A comprehensive study was carried out to determine the thickness of the pyrocarbon coating on zirconia and alumina microspheres of diameter 500,µm. The advantages of phase-contrast images are discussed in terms of contrast and resolution, and a comparison is made with absorption images. The results show considerable improvement in contrast with phase-contrast imaging as compared with absorption radiography. [source]


High-Temperature Stability of Lanthanum Orthophosphate (Monazite) on Silicon Carbide at Low Oxygen Partial Pressures

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 7 2008
Michael K. Cinibulk
The stability of lanthanum orthophosphate (LaPO4) on SiC was investigated using a LaPO4 -coated SiC fiber at 1200°,1400°C at low oxygen partial pressures. A critical oxygen partial pressure exists below which LaPO4 is reduced in the presence of SiC and reacts to form La2O3 or La2Si2O7 and SiO2 as the solid reaction products. The critical oxygen partial pressure increases from ,0.5 Pa at 1200°C to ,50 Pa at 1400°C. Above the critical oxygen partial pressure, a thin SiO2 film, which acts as a reaction barrier, exists between the SiC fiber and the LaPO4 coating. Continuous LaPO4 coatings and high strengths were obtained for coated fibers that were heated at or below 1300°C and just above the critical oxygen partial pressure for each temperature. At temperatures above 1300°C, the thin LaPO4 coating becomes morphologically unstable due to free-energy minimization as the grain size reaches the coating thickness, which allows the SiO2 oxidation product to penetrate the coating. [source]


Determination of Scattering and Absorption Coefficients for Plasma-Sprayed Yttria-Stabilized Zirconia Thermal Barrier Coatings

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 5 2008
Jeffrey I. Eldridge
Prediction of radiative transport through translucent thermal barrier coatings (TBCs) can only be performed if the scattering and absorption coefficients and index of refraction of the TBC are known. To date, very limited information on these coefficients, which depend on both the coating composition and the microstructure, has been available for the very commonly utilized plasma-sprayed 8 wt% yttria-stabilized zirconia (8YSZ) TBCs. In this work, the scattering and absorption coefficients of freestanding plasma-sprayed 8YSZ coatings were determined from room-temperature normal-incidence directional-hemispherical reflectance and transmittance spectra over the wavelength range from 0.8 to 7.5 ,m. Spectra were collected over a wide range of coating thickness from 60 to almost 900 ,m. From the reflectance and transmittance spectra, the scattering and absorption coefficients as a function of wavelength were obtained by fitting the reflectance and transmittance values predicted by a four flux model to the experimentally measured values at all measured 8YSZ thicknesses. While the combined effects of absorption and scattering were shown in general to exhibit a nonexponential dependence of transmittance on specimen thickness, it was shown that for sufficiently high absorption and optical thickness, an exponential dependence becomes a good approximation. In addition, the implications of the wavelength dependence of the plasma-sprayed 8YSZ scattering and absorption coefficients on (1) obtaining accurate surface-temperature pyrometer measurements and on (2) applying mid-infrared reflectance to monitor TBC delamination are discussed. [source]


Deposition Mechanism for Chemical Vapor Deposition of Zirconium Carbide Coatings

JOURNAL OF THE AMERICAN CERAMIC SOCIETY, Issue 4 2008
Yiguang Wang
Zirconium carbide (ZrC) coatings were fabricated by chemical vapor deposition (CVD) using ZrCl4, CH4/C3H6, and H2 as precursors. Both thermodynamic calculation results and the film compositions at different temperatures indicated that zirconium and carbon deposited separately during the CVD process. The ZrC deposition rates were measured for CH4 or C3H6 as carbon sources at different temperatures based on coating thickness. The activation energies for ZrC deposition demonstrated that the CVD ZrC process is controlled by the carbon deposition. This is also proven by the morphologies of ZrC coatings. [source]


A method for the tribological testing of thin, hard coatings

LUBRICATION SCIENCE, Issue 2 2002
R. Michalczewski
Abstract A new method has been developed for tribological testing of thin, hard antiwear coatings, using a ball-on-disc tribosystem, under conditions of dry sliding. In this, an Al2O3 ball is pressed against a coated steel disc. Wear debris is removed from the contact zone by a stream of dry argon in this novel method. This improves the stability of the tribological properties and the repeatability of the test results. All test conditions are precisely defined, in particular: the type of motion, air relative humidity, ambient temperature, sliding speed, load, tribosystem spatial configuration, substrate material, substrate hardness and roughness, and coating thickness. The method developed has been used to test various physical vapour deposition coatings (deposited by the vacuum arc method), i. e., single-layer TiN, Ti(C,N), CrN, and Cr(C,N), and multilayer Cr(C,N)/CrN/Cr and Cr(C,N)/(CrN+Cr2N)/CrN/Cr. It is shown that CrN coatings exhibit the best antiwear properties, and Ti(C,N) the worst. Friction coefficients for CrN and Cr(C,N) coatings are much lower than for the more commonly used TiN. Multilayer coatings have better antiwear properties than single-layer ones. [source]


Formation and Distribution of Silver Nanoparticles in a Functional Plasma Polymer Matrix and Related Ag+ Release Properties

PLASMA PROCESSES AND POLYMERS, Issue 7 2010
Enrico Körner
Abstract Plasma polymer coatings with embedded Ag nanoparticles were deposited in a low pressure RF plasma reactor using an asymmetrical setup with an Ag electrode. The plasma polymer was deposited from a reactive gas/monomer mixture of CO2/C2H4 yielding a functional hydrocarbon matrix. In addition, Ar was simultaneously used to sputter Ag atoms from the Ag electrode, forming nanoparticles within the growing polymer matrix. The influence of the power input, gas ratio and coating thickness on both, the Ag content and the Ag nanoparticle morphology, as well as the distribution in the polymer matrix were investigated. It was found that both increasing the power input and the CO2 ratio result in a higher incorporation of Ag into the matrix. [source]


Progress toward a biomimetic leaf: 4,000 h of hydrogen production by coating-stabilized nongrowing photosynthetic Rhodopseudomonas palustris

BIOTECHNOLOGY PROGRESS, Issue 4 2010
Jimmy L. Gosse
Abstract Intact cells are the most stable form of nature's photosynthetic machinery. Coating-immobilized microbes have the potential to revolutionize the design of photoabsorbers for conversion of sunlight into fuels. Multi-layer adhesive polymer coatings could spatially combine photoreactive bacteria and algae (complementary biological irradiance spectra) creating high surface area, thin, flexible structures optimized for light trapping, and production of hydrogen (H2) from water, lignin, pollutants, or waste organics. We report a model coating system which produced 2.08 ± 0.01 mmol H2 m,2 h,1 for 4,000 h with nongrowing Rhodopseudomonas palustris, a purple nonsulfur photosynthetic bacterium. This adhesive, flexible, nanoporous Rps. palustris latex coating produced 8.24 ± 0.03 mol H2 m,2 in an argon atmosphere when supplied with acetate and light. A simple low-pressure hydrogen production and trapping system was tested using a 100 cm2 coating. Rps. palustris CGA009 was combined in a bilayer coating with a carotenoid-less mutant of Rps. palustris (CrtI,) deficient in peripheral light harvesting (LH2) function. Cryogenic field emission gun scanning electron microscopy (cryo-FEG-SEM) and high-pressure freezing were used to visualize the microstructure of hydrated coatings. A light interaction and reactivity model was evaluated to predict optimal coating thickness for light absorption using the Kubelka-Munk theory (KMT) of reflectance and absorptance. A two-flux model predicted light saturation thickness with good agreement to observed H2 evolution rate. A combined materials and modeling approach could be used for guiding cellular engineering of light trapping and reactivity to enhance overall photosynthetic efficiency per meter square of sunlight incident on photocatalysts. © 2010 American Institute of Chemical Engineers Biotechnol. Prog., 2010 [source]


Grafting CVD of Poly(vinyl pyrrolidone) for Durable Scleral Lens Coatings,

CHEMICAL VAPOR DEPOSITION, Issue 1-3 2010
Kyra L. Sedransk
Abstract Grafting (g)CVD from the monomer 1-vinyl-2-pyrrolidone (VP) and the Type II initiator benzophenone (BP) under 254,nm UV irradiation yields durable hydrophilic coatings on substrates of poly(methacrylic acid) (PMA) derivatives, desirable for scleral lens applications. The gCVD polymerization of the VP monomer is essentially complete, and little excess BP remains in the film. Process optimization, through single variable and two fractional factorial experiments, result in retention of >90% of the as-deposited film thickness after rinsing. Increasing the initiator dosing time beyond 10,min, or the UV exposure time beyond 5,min, has little effect on the as-deposited thickness, or percentage of film retained after rinsing. This suggests that UV irradiation rapidly transforms most of the BP absorbed on the surface to initiating radicals. Once sufficient initiator dosage and UV exposure have been achieved, the initial deposition thickness is controlled primarily by the total flux of monomer to the surface, which is consistent with previous studies. For all samples, thickness loss occurs primarily during the first 30 days of saline soak-testing with no statistically significant loss (p,>,0.25) during the next 90 days of soak testing. While the additional UV exposure time has a limited effect on initial film thickness, it does increase long term thickness retention, most likely by forming crosslinked and branched structures within the film. All samples tested retain sufficient gCVD coating thickness to impart improved hydrophilicity at the surface throughout the entire 120 day saline soak-testing period. The fractional factorial experiments correlate improved hydrophilicity with an interaction between initiator dosage time and UV exposure time. Indeed, decreasing these two process variables in tandem provides the greatest reduction in contact angle. While the uncoated PMA displayed 92.3°,±,2.1° advancing and 86.7°,±,3.0° receding contact angles with water, the most hydrophilic gCVD coating lowers the advancing and receding contact angles to 39.5°,±,2.6° and 36.2°,±,1.6°, respectively. [source]


In-Situ Preparation of Polymer-Coated Alumina Nanopowders by Chemical Vapor Synthesis

CHEMICAL VAPOR DEPOSITION, Issue 1 2003
M. Schallehn
Abstract Nanocrystalline alumina particles coated with polyethylene have been prepared by a two-step chemical vapor synthesis (CVS) process using a hot-wall reactor to synthesize the nanocrystalline alumina core, and a RF plasma reactor for the subsequent polymer coating. The particle radius is about 4,nm, with the radius of the ceramic core being about 2.5,nm and the coating thickness about 1.5,nm. The powders have been characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Brunauer,Emmett,Teller (BET), small-angle neutron scattering (SANS), and high-resolution transmission electron microscopy (HRTEM). [source]


Assessing the performance of intumescent coatings using bench-scaled cone calorimeter and finite difference simulations

FIRE AND MATERIALS, Issue 3 2007
M. Bartholmai
Abstract A method was developed to assess the heat insulation performance of intumescent coatings. The method consists of temperature measurements using the bench-scaled experimental set-up of a cone calorimeter and finite difference simulation to calculate the effective thermal conductivity dependent on time/temperature. This simulation procedure was also adapted to the small scale test furnace, in which the standard time,temperature curve is applied to a larger sample and thus which provides results relevant for approval. Investigations on temperature and calculated effective thermal conduction were performed on intumescent coatings in both experimental set-ups using various coating thicknesses. The results correspond to each other as well as showing the limits of transferability between both fire tests. It is shown that bench-scaled cone calorimeter tests are a valuable tool for assessing and predicting the performance of intumescent coatings in larger tests relevant for approval. The correlation fails for processes at surface temperatures above 750°C, which are not reached in the cone calorimeter, but are attained in the small scale furnace set-up. Copyright © 2006 John Wiley & Sons, Ltd. [source]


Effect of silica on viscosity, tack, and shear strength of epoxidized natural rubber-based pressure-sensitive adhesives in the presence of coumarone-indene resin

JOURNAL OF APPLIED POLYMER SCIENCE, Issue 6 2010
Imran Khan
Abstract The viscosity, loop tack, and shear strength of silica-filled epoxidized natural rubber (ENR 25 and ENR 50 grade) adhesive were investigated using coumarone-indene as the tackifying resin. Silica loading was varied from 10,50 parts per hundred parts of rubber (phr), whereas the coumarone-indene concentration was fixed at 40 phr. Toluene was used as the solvent throughout the study. Polyethylene terephthalate substrate was coated at various adhesive coating thicknesses, i.e., 30, 60, 90, and 120 ,m using a SHEEN Hand Coater. Viscosity of the adhesive was determined by a HAAKE Rotary Viscometer whereas loop tack and shear strength were measured by a Llyod Adhesion Tester operating at 30 cm/min. Result shows that viscosity of the adhesive increases gradually with increase of silica loading due to the concentration effect of the filler. Both loop tack and shear strength show maximum value at 40 phr silica for ENR 25. However, the respective values for ENR 50 are 20 and 40 phr of filler. This observation is attributed to the maximum wettability and compatibility of adhesive on the substrate at the respective silica loadings. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010 [source]