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Coating Defect (coating + defect)

Distribution by Scientific Domains
Chemistry50%

Selected Abstracts

Numerical analysis of surface-tension-driven coating flow

POLYMER ENGINEERING & SCIENCE, Issue 2 2002
Richard H. J. Blunk
Bondline readout (BLRO) is a coating defect frequently exhibited on adhesively bonded, polymeric automotive body panels painted with high-glamour/flow clearcoats. BLRO or telegraphing results from Marangoni - type, surface-tension-driven flows. The goal of this study is to use an efficient one-dimensional numerical code (based on the lubrication approximation) to obtain further insight into the mechanism of temperature- and concentration-induced BLRO flows in order to validate a proposed BRLO mechanism and ultimately to help eliminate the highly undesirable BLRO coating defect. Further insight is realized by investigating numerically the effects on BLRO of gravity and five parameters,initial film thickness, heating rate, viscosity, solvent volatility, and solvent-to-resin surface-tension ratio. Possible solutions to the BLRO problem are discussed. [source]

Coating window for double layer extrusion slot coating of poly (vinyl-alcohol) solutions

POLYMER ENGINEERING & SCIENCE, Issue 10 2001
Shih-Yuan Lu
The expansion of coating windows for low-viscosity poly(vinyl-alcohol) (PVA) solutions is achieved via utilization of a higher viscosity PVA solution as the stabilizing carrier layer. It is found that PVA solutions of higher viscosities possess a higher degree of processability than those of lower viscosities, and can serve as a stabilizing carrier layer when coating lower viscosity PVA solutions. The stabilizing effect of the carrier layer enhances with increasing viscosity of the carrier layer, but reaches a saturation state at a high enough viscosity. It is further found that the coating defects occurring at lower maximum coating speeds are dominated by the lower, carrier layer, while those at higher maximum coating speeds are controlled by the upper, carried layer. Consequently, there exists an optimal layer flow rate ratio at which the coating window is the largest. A new type of coating defect, called spreading failure, is observed for coating situations involving a thin and much less viscous upper layer. [source]

Slot die coating of dilute suspensions

ASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING, Issue 2 2009
Yi-Tsun Lin
Abstract An experimental study was carried out to investigate slot die coating of dilute suspensions. Polymethyl methacrylate (PMMA) particles of different sizes were added to glycerol solutions as test fluids. The coating flow experiment was performed on a lab coater. The operating window, which is a domain in which only a stable and uniform coating solution is possible, was determined experimentally. It was found that adding particles has little effect on the physical properties of glycerol solutions, as only the fluid viscosity increases slightly. Two coating defects are commonly observed; ribbing which is caused by flow instability refers to lateral waves on the coated surface, and air entrainment which implies that air bubbles are trapped in the coating solution. Adding particles has little effect on the operating window if the coating defect is ribbing. However, the operating window can be expanded substantially if the coating defect is air entrainment. Higher the particle concentration, or the smaller the particle size, more significant is the expansion of the operating window. The maximum coating speed may increase to 80% for high suspension particle density number. A previous study reported that there exists an optimal particle size which has the largest operating window for a given pure solution; this was not found in the present work. Copyright © 2008 Curtin University of Technology and John Wiley & Sons, Ltd. [source]

On the peel behavior of polymer coating,steel system: Effect of hygrothermal aging

ADVANCES IN POLYMER TECHNOLOGY, Issue 3 2010
N. Guermazi
Abstract This paper describes the development and application of a new peel protocols for the evaluation of adhesion of a flexible-to-rigid assembly. The developed apparatus allows simulating and predicting the delamination of the polymer coating from the steel substrate. The effect of certain test parameters such as a peel angle and peel speed was discussed. The durability of the retained assembly was equally investigated by considering an accelerated hygrothermal aging. The interfacial damages after conditioning and peel tests were characterized. Using two peeling angles of 90° and 180°, no significant difference was observed in terms of peel responses. The interface behavior seems to be not sensitive to the peel angle. However, an increase in the peel rate induces an increase in the peel strength. The characterization of the interface exhibits two mechanisms: The delamination process of the polymer coating is characterized by cohesive and mixed rupture, respectively, at low and high peel rates. Studying the effects of aging and coating defects on the interface behavior displays a continuous loss of adhesion of the polymer coating especially when it presents physical defects. © 2010 Wiley Periodicals, Inc. Adv Polym Techn 29:185,196, 2010; View this article online at wileyonlinelibrary. DOI 10.1002/adv.20188 [source]

Operating windows of slot die coating: Comparison of theoretical predictions with experimental observations

ADVANCES IN POLYMER TECHNOLOGY, Issue 1 2010
Chi-Feng Lin
Abstract The objective of the present study is to examine the validity of the theoretical predictions on the operating windows of slot die coating. The operating window is defined as a domain inside which stable and uniform coating is possible; different types of coating defects are found outside the window. A flow visualization technique was applied to observe the coating bead, particularly the positions and shapes of the downstream and upstream menisci, just before and after coating defects appear at high coating speeds. Special features of coating bead shapes, which lead to onsets of ribbing and air entrainment, were identified. The two-dimensional flow in the coating bead region was computed by the commercial software package FLOW-3D®. Critical features observed experimentally for the onset of coating defects were used to judge whether the coating flow was within the operating window. The theoretically evaluated operating windows were found to be much larger than those determined experimentally in terms of coating speeds. However, the qualitative trends of theoretical predictions agree with experimental observations. © 2010 Wiley Periodicals, Inc. Adv Polym Techn 29:31,44, 2010; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/adv.20173 [source]

Coating window for double layer extrusion slot coating of poly (vinyl-alcohol) solutions

POLYMER ENGINEERING & SCIENCE, Issue 10 2001
Shih-Yuan Lu
The expansion of coating windows for low-viscosity poly(vinyl-alcohol) (PVA) solutions is achieved via utilization of a higher viscosity PVA solution as the stabilizing carrier layer. It is found that PVA solutions of higher viscosities possess a higher degree of processability than those of lower viscosities, and can serve as a stabilizing carrier layer when coating lower viscosity PVA solutions. The stabilizing effect of the carrier layer enhances with increasing viscosity of the carrier layer, but reaches a saturation state at a high enough viscosity. It is further found that the coating defects occurring at lower maximum coating speeds are dominated by the lower, carrier layer, while those at higher maximum coating speeds are controlled by the upper, carried layer. Consequently, there exists an optimal layer flow rate ratio at which the coating window is the largest. A new type of coating defect, called spreading failure, is observed for coating situations involving a thin and much less viscous upper layer. [source]

Slot die coating of dilute suspensions

ASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING, Issue 2 2009
Yi-Tsun Lin
Abstract An experimental study was carried out to investigate slot die coating of dilute suspensions. Polymethyl methacrylate (PMMA) particles of different sizes were added to glycerol solutions as test fluids. The coating flow experiment was performed on a lab coater. The operating window, which is a domain in which only a stable and uniform coating solution is possible, was determined experimentally. It was found that adding particles has little effect on the physical properties of glycerol solutions, as only the fluid viscosity increases slightly. Two coating defects are commonly observed; ribbing which is caused by flow instability refers to lateral waves on the coated surface, and air entrainment which implies that air bubbles are trapped in the coating solution. Adding particles has little effect on the operating window if the coating defect is ribbing. However, the operating window can be expanded substantially if the coating defect is air entrainment. Higher the particle concentration, or the smaller the particle size, more significant is the expansion of the operating window. The maximum coating speed may increase to 80% for high suspension particle density number. A previous study reported that there exists an optimal particle size which has the largest operating window for a given pure solution; this was not found in the present work. Copyright © 2008 Curtin University of Technology and John Wiley & Sons, Ltd. [source]